Method of recuperating turbine elements
View Patent ↗The invention concerns a method of recuperating a turbine element constituted of a substrate, forming the body of the element, and a protective coating adhering to the substrate. The method comprises the control of the turbine element in order to pinpoint the zones having a bonding defect between the protective coating and the substrate, and the elimination of the bonding defects between the protective coating and the substrate. The bonding defects are eliminated by means of a laser beam directed onto each zone having a bonding defect in order to induce a localized melting of the protective coating and the underlying substrate and enable a sound bond, at the level of said zone, between the protective coating and the substrate after stopping the laser beam.
1. A method of recuperating a turbine element constituted of a substrate, forming the body of the element, and a protective coating adhering to the substrate, the method comprising:
identifying zones, during control of the turbine element, that include a bonding defect between the protective coating and the substrate; and
eliminating the bonding defects between the protective coating and the substrate,
wherein the bonding defects are eliminated by directing a laser beam onto each zone that includes the bonding defect,
inducing a localized melting of the protective coating and the underlying substrate using the laser beam,
stopping the laser beam, and
cooling each zone such that bonding defects between the protective coating and the substrate at each zone are eliminated.
2. The method according to claim 1 , in which the zones that include the bonding defect, identified during control of the turbine element, are geometrically analyzed in three dimensions and recorded in order to provide to the laser beam a determined path and to provide the laser beam characteristics that enable to eliminate each bonding defect.
3. The method according to claim 2 , in which an optimal path of the laser beam on the turbine element is determined by geometric analysis of the zones that include the bonding defect based on positioning, geometry, and dimensions of the defective zones.
4. The method according to claim 1 , in which the localized melting induced by the laser beam is carried out under inert or reducing atmosphere.
5. The method according to claim 1 , in which the laser beam is directed onto the zones having a bonding defect by an optical fiber.
6. The method according to claim 1 , in which the laser beam is emitted by a YAG laser.
7. The method according to claim 1 , further comprising inspecting the turbine element to check if bonding defects remain between the protective coating and the substrate after eliminating the bonding defects.
8. The method according to claim 1 , in which the turbine element is a turbine blade or knife edge seal.
9. The method according to claim 1 , in which the step of eliminating the bonding defects between the protective coating and the substrate is implemented without input of metal.
10. The method according to claim 1 , in which an average energy supplied by the laser beam is less than 100 W.
11. The method according to claim 1 , in which a dimension of a focal spot of the laser beam is a function of the geometry of the defective zone.
12. The method according to claim 1 , in which the step of identifying zones that include the bonding defect is performed after the protective coating is applied to the substrate.
13. The method according to claim 1 , further comprising cleaning the surface of the turbine element prior to identifying zones that include the bonding defect.