Solution heat treatment and overage heat treatment for titanium components

1. A method of fabricating a Ti-6AI-4V titanium alloy component comprising sequential steps of:

a) providing a forged Ti-6AI-4V titanium alloy component;

b) solution heat treating the component at a solution temperature relatively high within an alpha +beta two-phase field for the material of the component and at least 54° F. below the beta transus temperature comprising a temperature within a range of about 1675° F. to about 1775° F., and for a predetermined period of time;

c) cooling the component to a temperature below the temperature of the alpha +beta two-phase field;

d) overage heat treating the component comprising an overaging process at a predetermined overaging temperature comprising a temperature greater than 1357° F. and less than 1500° F. for a predetermined time;

e) cooling the component from the predetermined temperature of step d) to room temperature; and

wherein the overaging temperature comprises a temperature lower than the solution temperature but higher than an aging heat treatment temperature for effecting a maximum yield strength in the component, and wherein the resulting structure of the component has a fracture toughness, K IC , greater than 50 ksi-in 1/2 and a yield strength greater than about 125 ksi.

2. The method of claim 1 , wherein step a) comprises providing a forged titanium component comprising at least 50% primary alpha.

3. The method of claim 1 , wherein the resulting structure of the component comprises approximately 30%-50% primary alpha in a lamellar alpha+beta matrix.

4. The method of claim 1 , wherein step b) comprises solution heat treating the component at a temperature of approximately 1740° F.

5. The method of claim 1 , wherein the overaging temperature is approximately 1450° F.±25° F.

6. The method of claim 1 , wherein the predetermined period of time for solution heat treating the component in step b) and the predetermined time for age heat treating the component in step d) each comprise approximately one hour.

7. The method of claim 1 , wherein step c) comprises cooling the component at a cooling rate in excess of an air cooling rate.

8. The method of claim 1 , wherein the resulting structure of the component has a fracture toughness, K IC , of at least approximately 70 ksi-in 1/2 and a yield strength of at least approximately 130 ksi.

9. The method of claim 1 , wherein the resulting structure of the component has a minimum ductility of approximately 10%.

10. A method of fabricating a component formed of Ti-6Al-4V titanium alloy, the method comprising sequential steps of:

a) providing a forged Ti-6AI-4V titanium alloy component comprising at least 50% primary alpha;

b) solution heat treating the component at a solution temperature relatively high within an alpha+beta two-phase field for the material of the component for approximately one hour;

c) quench cooling the component to a temperature below the temperature of the alpha+beta two-phase field;

d) overage heat treating the component comprising an overaging process at a predetermined temperature for approximately one hour;

e) air cooling the component from the predetermined temperature of step d) to room temperature; and

wherein the overaging temperature comprises a temperature lower than the solution temperature but higher than an aging heat treatment temperature for effecting a maximum yield strength in the component, and wherein the resulting structure of the component has a fracture toughness, K IC , of at least about 70 ksi-in 1/2 and a yield strength of at least about 130 ksi.

11. The method of claim 10 , wherein the resulting structure of the component comprises approximately 30%-50% primary alpha in a lamellar alpha+beta matrix.

12. The method of claim 10 , wherein step b) comprises solution heat treating the component at a temperature within a range of approximately 1675° F. to approximately 1775° F.

13. The method of claim 12 , wherein step d) comprises overage heat treating the component at an overaging temperature within a range of approximately 1300° F. to approximately 1500° F.

14. The method of claim 13 , wherein the overaging temperature is at least approximately 1382° F.±25° F.

15. The method of claim 14 , wherein the overaging temperature is approximately 1450° F.±25° F.