IP Library Granted Patent US 8,136,936
Granted Patent B2
US 8,136,936 · App. 12/229,149 · Granted Mar 20, 2012

Apparatus and methods for controlling application of a substance to a substrate

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Quick Facts
Patent No.
US 8,136,936
App. No.
12/229,149
Granted
Mar 20, 2012
Kind
B2
Abstract

Apparatus and methods for controlling application of a substance to a substrate involve the use of a functional agent that blocks the substance from or attracts the principal substance to the substrate. The apparatus and methods may utilize ink jet technology to apply the functional agent directly to the substrate or to an intermediate surface. The principal substance may be an ink, a dye, a marking substance other than an ink, or a carrier for any other type of substance.

Claims (37)

1. An apparatus for printing, comprising:

a substrate having a surface;

means for jetting a first gating agent;

a layer of first gating agent having a first pattern associated with the substrate;

means for applying a principal substance;

a layer of principal substance having a second pattern associated with the substrate; and

means for transferring the principal substance from the substrate to a print medium in the second pattern,

wherein the first pattern and the second pattern are the same when the layer of first gating agent is intermediate the substrate surface and the layer of principal substance, and the first pattern and the second pattern are different when the layer of principal substance is intermediate the substrate surface and the layer of first gating agent, and

wherein the layer of the first gating agent and the layer of the principal substance are capable of being varied per revolution.

2. The apparatus of claim 1 , wherein the first pattern and the second pattern are complementary when the layer of principal substance is intermediate the substrate surface and the layer of first gating agent.

3. The apparatus of claim 1 , wherein the substrate comprises at least one of a printing blanket, a printing plate, a printing cylinder, a sheet, a planar surface of a wall, a curved surface of a wall, an etched surface, a milled surface, a treated surface, a hydrophobic surface, or a hydrophilic surface.

4. The apparatus of claim 1 , wherein the means for jetting comprises at least one of an aqueous jet system, a continuous flow ink jet system, a thermal jet system, or a piezoelectric jet system.

5. The apparatus of claim 1 , wherein the means for jetting comprises one or more jet cartridges comprising one or more nozzles.

6. The apparatus of claim 5 , wherein the one or more jet cartridges comprise the first gating agent.

7. The apparatus of claim 1 , wherein the print medium comprises at least one of paper, glass, nitrocellulose, a woven material, a metal, a plastic, a film, a gel, a plate, a circuit board, a sheet, or a textile.

8. The apparatus of claim 1 , wherein the principal substance comprises at least one of a carrier, a lithographic ink, a dye, a protein, a nucleic acid, a small molecule, a biological sample, a pharmaceutical, a cell, a biocompatible polymer, a therapeutic substance, a diagnostic substance, a non-ink marking substance, an electrically conductive material, an insulative material, a thermally conductive material, a radio frequency identification tag, a hydrophilic portion, a lipophilic portion, a silicon oxide, a metal, a functional polymer, an adhesive, a magnetic ink, a 3-D interconnect structure, an optical adhesive, a UV-curing polymer, a polymer light-emitting diode material, water, or a water-soluble organic compound.

9. The apparatus of claim 1 , wherein if the first pattern is the same as the second pattern, the principal substance is attached to the substrate via the jetted layer of first gating agent.

10. The apparatus of claim 1 , wherein if the first pattern is different than the second pattern, the jetted layer of first gating agent is attached to the substrate via the principal substance.

11. The apparatus of claim 1 , wherein means for transferring the principal substance comprises at least one of an intervening roller, a belt, or a blanket cylinder.

12. The apparatus of claim 1 , further comprising at least one of a cleaning system or a sterilizing system.

13. The apparatus of claim 12 , wherein the cleaning system comprises at least one of a rotary brush, a roller, a cleaning solution, a belt, a cleaning web, an apparatus for delivering heat, an apparatus for delivering air, or an electrostatic apparatus.

14. The apparatus of claim 1 , wherein the first gating agent comprises at least one of a compound having a multifunctional potential, a compound having a hydrophilic region, a compound having a lipophilic region, a compound having an ionic region, a compound having a receptor/recognition region, a compound having a paratope, a compound having a specific chemical moiety that confers attachment properties, a compound having a specific chemical moiety that confers repellant properties, a compound having a specific structural region that confers attachment properties, a compound having a specific structural region that confers repellant properties, a poloxamer, a surfactant, a solvent, a preservative, an anticurl agent, an anticockle agent, a gating agent anchor, a humectant, an antiseptic agent, a biocide, a colorant, a scent, a polymer, a defoaming agent, a salt, an inorganic compound, an organic compound, water, a pH adjuster, a pH maintainer, a receiving surface modifier, a litho ink modifier, a surface tension modifier, a viscosity modifying agent, a maleic acid/olefin copolymer, a polyethyleneimine, a polyoxyethylene, a water-soluble organic compound, or a thixotropic fluid.

15. A method of printing, comprising the steps of:

jetting in a first pattern a first gating agent onto a substrate having a surface;

applying a principal substance to the substrate; and

transferring the principal substance from the substrate to a print medium in a second pattern;

wherein if the first pattern is the same as the second pattern, the jetted layer of the first gating agent is intermediate the substrate surface and the principal substance and in this case the gating agent assists the transfer of the principal substance to the print medium, and if the first pattern is different from the second pattern, the principal substance is intermediate the substrate surface and the jetted layer of the first gating agent and in this case the principal substance is transferred to the print medium where there is no gating agent.

16. The method of claim 15 , further comprising at least one of a cleaning step or a sterilization step.

17. The method of claim 15 , further comprising jetting a second gating agent.

18. The method of claim 15 , wherein the substrate comprises at least one of a printing blanket, a printing plate, a printing cylinder, a sheet, a planar surface of a wall, a curved surface of a wall, an etched surface, a milled surface, a treated surface, a hydrophobic surface, or a hydrophilic surface.

19. The method of claim 15 , wherein the print medium comprises at least one of paper, glass, nitrocellulose, a woven material, a metal, a plastic, a film, a gel, a plate, a circuit board, a sheet, or a textile.

20. The method of claim 15 , wherein the principal substance comprises at least one of a carrier, a lithographic ink, a dye, a protein, a nucleic acid, a small molecule, a biological sample, a pharmaceutical, a cell, a biocompatible polymer, a therapeutic substance, a diagnostic substance, a non-ink marking substance, an electrically conductive material, an insulative material, a thermally conductive material, a radio frequency identification tag, a hydrophilic portion, a lipophilic portion, a silicon oxide, a metal, a functional polymer, an adhesive, a magnetic ink, a 3-D interconnect structure, an optical adhesive, a UV-curing polymer, a polymer light-emitting diode material, water, or a water-soluble organic compound.

21. The method of claim 15 , wherein if the first pattern is the same as the second pattern, the principal substance is attached to the substrate via the jetted layer of first gating agent.

22. The method of claim 15 , wherein if the first pattern is different than the second pattern, the jetted layer of first gating agent is attached to the substrate via the principal substance.

23. The method of claim 15 , wherein means for transferring the principal substance comprises at least one of an intervening roller, a belt, or a blanket cylinder.

24. The method of claim 15 , further comprising at least one of a cleaning step or a sterilizing step.

25. The method of claim 17 , wherein the first gating agent and the second gating agent each independently comprises at least one of a compound having a multifunctional potential, a compound having a hydrophilic region, a compound having a lipophilic region, a compound having an ionic region, a compound having a receptor/recognition region, a compound having a paratope, a compound having a specific chemical moiety that confers attachment properties, a compound having a specific chemical moiety that confers repellant properties, a compound having a specific structural region that confers attachment properties, a compound having a specific structural region that confers repellant properties, a poloxamer, a surfactant, a solvent, a preservative, an anticurl agent, an anticockle agent, a gating agent anchor, a humectant, an antiseptic agent, a biocide, a colorant, a scent, a polymer, a defoaming agent, a salt, an inorganic compound, an organic compound, water, a pH adjuster, a pH maintainer, a receiving surface modifier, a litho ink modifier, a surface tension modifier, a viscosity modifying agent, a maleic acid/olefin copolymer, a polyethyleneimine, a polyoxyethylene, a water-soluble organic compound, or a thixotropic fluid.

Assignments (16)
INTELLECTUAL PROPERTY ASSIGNMENT AGREEMENT Recorded Apr 22, 2025
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: BANK OF AMERICA, N.A.
Reel/Frame 070919/0394 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (R/F 064463/0597) Recorded Aug 9, 2024
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
Reel/Frame 068534/0330 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (R/F 064462/0445) Recorded Aug 9, 2024
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
Reel/Frame 068534/0306 →
RELEASE OF SECURITY INTEREST Recorded Jul 22, 2024
From: APOLLO ADMINISTRATIVE AGENCY LLC, AS ADMINISTRATIVE AGENT
To: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
Reel/Frame 068467/0314 →
RELEASE OF SECURITY INTEREST RECORDED AT RF 056122/0839; ASSIGNED VIA RF 059203/0333 TO JEFFERIES AND RF 063487/0449 TO APOLLO Recorded Apr 17, 2024
From: APOLLO ADMINISTRATIVE AGENCY LLC
To: R.R. DONNELLEY & SONS COMPANY
Reel/Frame 067131/0845 →
SECURITY INTEREST Recorded Apr 3, 2024
From: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
To: APOLLO ADMINISTRATIVE AGENCY LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 067000/0669 →
PATENT SECURITY AGREEMENT Recorded Aug 1, 2023
From: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064462/0445 →
PATENT SECURITY AGREEMENT Recorded Aug 1, 2023
From: R.R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS 2028 NOTES COLLATERAL AGENT
Reel/Frame 064463/0597 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS, PREVIOUSLY RECORDED AT REEL 056079, FRAME 0534 Recorded Jul 31, 2023
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
Reel/Frame 064441/0646 →
ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL RECORDED AT REEL/FRAME 056122/0839 AND 059203/0333 Recorded Apr 28, 2023
From: JEFFERIES FINANCE LLC
To: APOLLO ADMINISTRATIVE AGENCY LLC
Reel/Frame 063487/0449 →
INTELLECTUAL PROPERTY ASSIGNMENT AGREEMENT Recorded Feb 10, 2023
From: BANK OF AMERICA, N.A.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062702/0648 →
ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL RECORDED AT R/F 056122/0839 Recorded Feb 25, 2022
From: BANK OF AMERICA, N.A.
To: JEFFERIES FINANCE LLC
Reel/Frame 059203/0333 →
SECURITY INTEREST Recorded May 3, 2021
From: R. R. DONNELLEY & SONS COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 056122/0839 →
SECURITY INTEREST Recorded May 3, 2021
From: R. R. DONNELLEY & SONS COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 056122/0810 →
SECURITY INTEREST Recorded Apr 28, 2021
From: R. R. DONNELLEY & SONS COMPANY; CONSOLIDATED GRAPHICS, INC.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 056079/0534 →
MERGER Recorded Aug 12, 2013
From: MOORE WALLACE NORTH AMERICA, INC.
To: R.R. DONNELLEY & SONS COMPANY
Reel/Frame 030991/0468 →