IP Library Granted Patent US 8,720,040
Granted Patent B2
US 8,720,040 · App. 12/230,517 · Granted May 13, 2014

Method of manufacturing a hollow waveguide

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Quick Facts
Patent No.
US 8,720,040
App. No.
12/230,517
Granted
May 13, 2014
Kind
B2
Abstract

A method of manufacturing a hollow waveguide including a metal pipe and a hollow region formed inside of the metal pipe includes pressure-bonding metal pipes each of which includes a metal material different from each other to form a metal-clad pipe including an inside metal layer and an outside metal layer, and polishing a surface of the inside metal layer.

Claims (31)

1. A method of manufacturing a hollow waveguide including a metal pipe and a hollow region formed inside of the metal pipe, said method comprising:

preparing a first metal pipe comprising a first metal material;

preparing a second metal pipe comprising a second metal material different from the first metal material and having an outside diameter smaller than an inside diameter of the first metal pipe;

inserting the second metal pipe into the first metal pipe;

pressure-bonding the first and second metal pipes to directly bond the fast and second metal pipes with each other to form a metal-clad pipe comprising an inside metal layer and an outside metal layer;

polishing a surface of the inside metal layer; and

forming a dielectric layer on the polished surface of the inside metal layer,

wherein an alloy layer is formed by the pressure bonding at an interface between the inside metal layer and the outside metal layer,

wherein the inside metal layer comprises aluminum,

wherein the dielectric layer comprises aluminum oxide, and

wherein the dielectric layer has a thickness of 0.1 μm or less.

2. The method according to claim 1 , wherein the inside metal layer further comprises silver, and

wherein the dielectric layer comprises silver iodide.

3. The method according to claim 1 , wherein the inside metal layer contacts the outside metal layer.

4. The method according to claim 1 , wherein the pressure-bonding comprises applying pressure to bond the metal pipes to form the metal-clad pipe.

5. The method according to claim 1 , wherein the pressure-bonding comprises one of an extruding and a rolling.

6. The method according to claim 1 , wherein the pressure-bonding is devoid of plating the metal pipes.

7. A method of manufacturing a hollow waveguide including

a metal pipe

and a hollow region formed inside of the metal pipe, said method comprising:

pressure-bonding metal pipes each of which comprises a metal material different from each other to form a metal-clad pipe comprising an inside metal layer and an outside metal layer;

polishing a surface of the inside metal layer; and

forming a dielectric layer on the polished surface of the inside metal layer,

wherein the inside metal layer comprises aluminum and the dielectric layer comprises aluminum oxide, and

wherein the dielectric layer has a thickness of 0.1 μm or less.

8. The method according to claim 7 , wherein the inside metal layer comprises silver, and

wherein the dielectric layer comprises silver iodide.

9. The method according to claim 7 , wherein the inside metal layer contacts the outside metal layer.

10. The method according to claim 7 , wherein the pressure-bonding comprises applying pressure to bond the metal pipes to form the metal-clad pipe.

11. The method according to claim 7 , wherein the pressure-bonding comprises one of an extruding and a rolling.

12. The method according to claim 7 , wherein the pressure-bonding is devoid of plating the metal pipes.

Assignments (1)
MERGER Recorded Feb 15, 2014
From: HITACHI CABLE, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 032268/0297 →