One-sided mattress
View Patent ↗A one-sided mattress construction includes a spring assembly with asymmetric spring coils. Only the bottom portion of each spring coil is attached, either to adjacent spring coils or to a bottom surface of the mattress. The top portion of each spring may have a narrowing taper that permits the top to move independent of other adjacent springs.
1. A mattress comprising
a plurality of adjacent asymmetric pocket coils, wherein each pocket coil is unattached to an adjacent pocket coil; and
a rigid bottom surface, wherein each pocket coil is attached to the rigid bottom surface.
2. The mattress of claim 1 , further comprising a plurality of open coils.
3. The mattress of claim 1 , wherein each pocket coil has a top and a bottom interconnected by a continuous coil of wire having a convex longitudinal taper along an exterior surface thereof, the convex longitudinal taper having a radius of curvature that monotonically decreases from the bottom of the pocket coil to the top of the pocket coil.
4. The mattress of claim 1 , wherein each pocket coil has a top with a first width, a middle with a second width, and a bottom with a third width, the top and the bottom connected by a continuous coil of wire, and having a longitudinal taper such that the third width of the bottom is substantially equal to the second width of the middle, and the first width of the top is smaller than the second width of the middle.
5. The mattress of claim 1 , wherein each pocket coil is attached to the rigid bottom surface using at least one of hardware and adhesive.
6. The mattress of claim 1 , wherein the bottom surface includes at least one recess for receiving at least one pocket coil.
7. A mattress comprising
a plurality of adjacent asymmetric spring coils, wherein each spring coil is unattached to an adjacent spring coil; and
a rigid bottom surface, with a top face and a bottom face, wherein the plurality of adjacent spring coils is attached to the top face and entirely contained above the bottom face.
8. A method of manufacturing a mattress comprising:
providing a plurality of pocket coils and a rigid bottom surface;
attaching a bottom of each of the plurality of pocket coils to the bottom surface, wherein the pocket coils are arranged adjacent to one another in a manner suitable for use in a mattress core; and
enclosing the plurality of coils in one or more upholstery layers without attaching at least one of the plurality of pocket coils to another pocket coil.
9. The method of claim 8 , wherein the pocket coils are asymmetric pocket coils.
10. The method of claim 8 , wherein the plurality of pocket coils is attached to the bottom surface using at least one of hardware and adhesive.
11. The method of claim 8 , wherein the bottom surface includes at least one recess for receiving at least one pocket coil.
12. The method of claim 8 , wherein each pocket coil has a top and a bottom interconnected by a continuous coil of wire having a convex longitudinal taper along an exterior surface thereof, the convex longitudinal taper having a radius of curvature that monotonically decreases from the bottom of the pocket coil to the top of the pocket coil.
13. The method of claim 8 , wherein each pocket coil has a top with a first width, a middle with a second width, and a bottom with a third width, the top and the bottom connected by a continuous coil of wire, and having a longitudinal taper such that the third width of the bottom is substantially equal to the second width of the middle, and the first width of the top is smaller than the second width of the middle.