IP Library Granted Patent US 8,287,942
Granted Patent B1
US 8,287,942 · App. 12/237,377 · Granted Oct 16, 2012

Method for manufacture of semiconductor bearing thin film material

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Quick Facts
Patent No.
US 8,287,942
App. No.
12/237,377
Granted
Oct 16, 2012
Kind
B1
Abstract

A method for forming a semiconductor bearing thin film material. The method includes providing a metal precursor and a chalcogene precursor. The method forms a mixture of material comprising the metal precursor, the chalcogene precursor and a solvent material. The mixture of material is deposited overlying a surface region of a substrate member. In a specific embodiment, the method maintains the substrate member including the mixture of material in an inert environment and subjects the mixture of material to a first thermal process to cause a reaction between the metal precursor and the chalcogene material to form a semiconductor metal chalcogenide bearing material overlying the substrate member. The method then performs a second thermal process to remove any residual solvent and forms a substantially pure semiconductor metal chalcogenide thin film material overlying the substrate member.

Claims (24)

1. A method for forming semiconductor bearing thin film material, the method comprising:

providing a zinc-containing precursor;

providing a sulfur-containing precursor;

forming a mixture of material comprising the zinc-containing precursor, the sulfur-containing precursor and a solvent material;

depositing the mixture of material overlying a surface region of a substrate member,

maintaining the substrate member including the mixture of material in an inert environment;

subjecting the mixture of material to a first thermal process to form a semiconductor zinc-sulfide containing thin film material overlying the surface region of the substrate member; and

subjecting the semiconductor zinc-sulfide containing thin film material to a second thermal process to form a substantially pure semiconductor thin film material consisting of zinc sulfide, wherein the zinc sulfide comprises a bandgap energy of about 94.6% or greater compared to a bulk zinc sulfide film.

2. The method of claim 1 wherein the solvent material is selected from the group consisting of ethanol, ethanolamine, methoxyethanol, tetrahydrofuran, and ethylene glycol.

3. The method of claim 1 wherein the first thermal process is provided at a temperature ranging from about 80 Degree Celsius to about 90 Degree Celsius.

4. The method of claim 1 wherein the inert environment is provided using nitrogen, argon, or helium.

5. The method of claim 1 wherein the second thermal process is provided at a temperature of about 300 Degree Celsius and higher.

6. The method of claim 1 wherein the depositing step comprises a solution deposition process including a spin on process, a doctor blade process, a dip coating process, a spraying process, an screen printing process, or an inkjet process.

7. The method of claim 1 wherein the substrate member is a transparent substrate.

8. The method of claim 7 wherein the transparent substrate is selected from glass, fused silica, and quartz.

9. The method of claim 1 wherein the substrate member is a metal.

10. The method of claim 9 wherein the substrate member is a metal selected from stainless steel, aluminum, and nickel.

11. The method of claim 1 wherein the substrate member is a semiconductor material selected from silicon, silicon germanium, germanium, II-VI compound semiconductors, III-V compound semiconductors, and silicon on insulator.

12. The method of claim 1 wherein the substrate member is a multilayer material.

13. The method of claim 1 wherein the substrate member is a polymer.

14. The method of claim 1 wherein the zinc precursor is selected from zinc acetate, zinc methacrylate, zinc acrylate, zinc acetylacetonate, zinc chloride, and zinc nitrate.

15. The method of claim 1 wherein the sulfur precursor is selected from thiourea, thiols, thioethers, thioaceamides, and thiosulfates.

16. The method of claim 1 wherein the solvent material comprises methoxyethanol and ethanolamine.

17. The method of claim 1 wherein the zinc sulfide material is characterized by a bandgap of about 3.66 eV.

Assignments (4)
CHANGE OF NAME Recorded Feb 21, 2014
From: HETF SOLAR INC.
To: STION CORPORATION
Reel/Frame 032324/0402 →
SECURITY AGREEMENT Recorded Feb 10, 2014
From: DEVELOPMENT SPECIALIST, INC., SOLELY IN ITS CAPACITY AS THE ASSIGNEE FOR THE BENEFIT OF THE CREDITORS OF CM MANUFACTURING, INC. (F/K/A STION CORPORATION), AND CM MANUFACTURING (F/K/A STION CORPORATION)
To: HETF SOLAR INC.
Reel/Frame 032209/0879 →
CHANGE OF NAME Recorded Jan 30, 2014
From: STION CORPORATION
To: CM MANUFACTURING, INC.
Reel/Frame 032144/0774 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2008
From: HUANG, JINMAN; LEE, HOWARD W.H.
To: STION CORPORATION
Reel/Frame 021994/0166 →