Granted Patent B2

US 7,901,526 · App. 12/237,748 · Granted Mar 8, 2011

Abstract

Claims (53)

1. An apparatus for automatic feeding of elongated sheet stock from a stamping station into a roll forming station in a window component production line, comprising:

a) a transfer mechanism between the stamping station and the roll forming station comprising a pair of gripping members for grasping an end portion of the elongated sheet stock extending from the stamping station and moving the end portion toward the roll forming station;

b) a feed mechanism positioned at an entrance to the roll forming station for feeding the end portion of the sheet stock moved to an entrance of the roll forming station into the roll forming station;

c) a controller in communication with the stamping station, the transfer mechanism and the feed mechanism for:

i) actuating the gripping members for engaging the end portion of the stock material that extends from the stamping station;

ii) moving the gripping members and accompanying stock material from the stamping station to a region of the feed mechanism; and

iii) driving the feed mechanism to feed the elongated sheet stock into the roll forming station.

2. The apparatus of claim 1 wherein the stamping station and the roll forming station are controlled by the controller to create slack in the stock between the stamping station and the roll forming station that causes the stock to droop to allow downstream processes to be performed independently.

3. The apparatus of claim 1 wherein the transfer assembly comprises a conveyor for moving the pair of gripping members from a first position where the gripping members grip an end portion of the elongated sheet stock to a second position where the gripping members provide the end portion to the feed mechanism.

4. The apparatus of claim 1 wherein the transfer assembly comprises a bridge that supports the stock material as the stock material is transferred to the feed mechanism and allows the stock to droop once the stock is engaged by the feed mechanism.

5. The apparatus of claim 1 wherein the transfer assembly defines a path of travel between the stamping station and the roll forming station that includes a droop.

6. The apparatus of claim 1 wherein the feed mechanism comprises a pair of drive rollers positioned at an entrance to the roll forming station that are selectively moveable between a disengaged position and an engaged position.

7. The apparatus of claim 1 wherein the controller monitors a width of elongated sheet stock supplied by a stock supply station and automatically adjusts the stamping station to accept sheet stock of the monitored width and adjusts the roll forming station to accept sheet stock of the monitored width.

8. The apparatus of claim 1 wherein the controller coordinates movement of the elongated sheet stock through the roll forming station and the stamping station such that the sheet stock droops between the roll forming station and the stamping station.

9. The apparatus of claim 1 further comprising a roll former having a chain driven by a motor for driving rolls of the roll former and wherein the controller periodically tensions the chain.

10. The apparatus of claim 1 additionally comprising a cut off station for separating roll formed strip into individual window component elements and further comprising a conveyor for routing said elements away from the cut off station.

11. An apparatus for automatic feeding of elongated sheet stock from a stamping station into a roll forming station in a window component production line, comprising:

a) a pair of gripping members;

b) a gripping member actuator for selectively moving the pair of gripping members between a spaced apart position and a gripping position;

c) a pair of drive rollers positioned at an entrance to the roll forming station;

d) a drive roller actuator for selectively moving the pair of drive rollers between a disengaged position and an engaged position;

e) a conveyor for moving the pair of gripping members from a first position where the gripping members grip an end portion of the elongated sheet stock to a second position where the gripping members position the end portion between the pair of drive rollers;

f) a controller in communication with the stamping station, gripping member actuator, the drive roller actuator, and the conveyor for:

i) moving the gripping members to the first position;

ii) moving the gripping members to the spaced apart position;

iii) positioning the stock material end portion between the gripping members;

iv) moving the gripping members to the gripping position to grip the end portion;

v) moving the pair of drive rollers to the disengaged position;

vi) moving the gripping members and the end portion to the second position where the end portion is disposed between the drive rollers;

vii) moving the pair of drive rollers to the engaged position to engage the end portion; and

viii) rotating the drive rollers to feed the elongated sheet stock into the roll forming station.

12. The apparatus of claim 11 wherein the controller monitors a width of elongated sheet stock supplied by a stock supply station and automatically adjusts the stamping station to accept sheet stock of the monitored width and adjusts the roll forming station to accept sheet stock of the monitored width.

13. The apparatus of claim 11 wherein the controller synchronizes movement of the gripping members from the first position to the second position with movement of the elongated sheet stock through the stamping station.

14. The apparatus of claim 11 further comprising an optical sensor positioned at an outlet of the stamping station for detecting the presence of the end portion at the outlet, wherein the controller moves the gripping members to the gripping position in response when the optical sensor detects the end portion at the outlet.

15. The apparatus of claim 11 wherein the controller coordinates movement of the elongated sheet stock through the roll forming station and the stamping station such that the sheet stock droops a controlled amount between the roll forming station and the stamping station.

16. An insulated glass unit spacer frame production line, comprising:

a) a stock supply station;

b) a stamping station that stamps sheet stock provided by the stock supply station;

c) a roll forming station that receives stamped stock and forms rigid linearly extending spacer frame element having opposite side walls and a base wall;

d) a severing station for separating roll formed feed stock into individual spacer elements;

e) a conveyor for moving the individual spacer elements away from the severing station;

f) a feeding apparatus for automatic feeding of elongated sheet stock from the stamping station into the roll forming station comprising:

i) a transfer mechanism between the stamping station and the roll forming station;

ii) a feed mechanism positioned at an entrance to the roll forming station;

iii) a controller in communication with the stamping station, the transfer mechanism and the feed mechanism for:

A) engaging a leading end portion of stock material that extends from the stamping station with the transfer mechanism;

B) moving the transfer mechanism to pull stock material paid out by the stamping station to the feed mechanism; and

C) driving the feed mechanism to feed the elongated sheet stock into the roll forming station; and

g) a dispensing station for applying sealant material to external surfaces of the spacer frame elements transferred to the dispensing station by the conveyor.

17. The insulated glass unit spacer production line of claim 16 wherein the transfer assembly comprises a pair of gripping members and a conveyor for moving the pair of gripping members from a first position where the gripping members grip the leading end portion of the elongated sheet stock to a second position where the gripping members provide the end portion to the feed mechanism.

18. The insulated glass unit spacer production line of claim 16 wherein the feed mechanism comprises a pair of drive rollers positioned at an entrance to the roll forming station that are selectively moveable between a disengaged position and an engaged position.

19. The insulated glass unit spacer production line of claim 16 wherein the controller monitors a width of elongated sheet stock supplied by a stock supply station and automatically adjusts the stamping station to accept sheet stock of the monitored width and adjusts the roll forming station to accept sheet stock of the monitored width.

20. The insulated glass unit spacer production line of claim 16 wherein the controller coordinates movement of the elongated sheet stock through the roll forming station and the stamping station such that the sheet stock droops between the roll forming station and the stamping station.

Assignments (9)