IP Library Granted Patent US 7,908,955
Granted Patent B1
US 7,908,955 · App. 12/243,079 · Granted Mar 22, 2011

Rope structures and rope displacement systems and methods for lifting, lowering, and pulling objects

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Quick Facts
Patent No.
US 7,908,955
App. No.
12/243,079
Granted
Mar 22, 2011
Kind
B1
Abstract

A rope structure comprising a plurality of fibers combined to form a plurality of yarns which are in turn combined to form a plurality of strands. The plurality of strands are combined using a single braid process to form the rope structure defining a void space. At least one of the fibers, the yarns, and the strands are configured substantially to reduce a volume of the void space and thereby maintain a shape of the rope structure when the rope structure is under load.

Claims (45)

1. A rope structure comprising:

first and second sets of fibers, where

the first set of fibers is twisted together,

the second set of fibers is twisted around the first set of fibers to form a plurality of yarns, and

twists applied to the first and second fibers are determined such that lengths of fibers in the first and second sets are approximately the same;

the plurality of yarns are combined to form a plurality of strands; wherein

the rope structure has a strand/rope ratio of the nominal diameters of the strands to the nominal overall diameter of the rope structure of approximately between 0.33 and 0.40;

the plurality of strands are combined using a single braid process to form the rope structure, where the rope structure defines a void space; and

at least one of the fibers, the yarns, and the strands are configured substantially to reduce a volume of the void space and thereby maintain a shape of the rope structure when the rope structure is under load.

2. A rope structure as recited in claim 1 , in which the rope structure has a strand/rope ratio of approximately between 0.34 and 0.38.

3. A rope structure as recited in claim 1 , in which the fibers are formed from at least one material selected from the group consisting of polyamide (PA), polyethylene terephthalate/polyethersulfone (PET/PES), polypropylene (PP), polyethylene (PE), high modulus polyethylene (HMPE), liquid crystal polymer (LCP), Para-Aramid, and poly p-phenylene-2,6-benzobisoxazole (PBO) fibers.

4. A rope structure as recited in claim 1 , in which the fibers are formed from high modulus polypropylene (HMPP).

5. A rope structure as recited in claim 1 , in which the rope structure is formed such that loads on the rope structure are substantially evenly distributed across individual fibers forming the rope structure.

6. A rope structure as recited in claim 5 , in which the yarns forming the strands are combined using one of a twisting process and a braiding process.

7. A rope structure as recited in claim 5 , in which the yarns are combined to form strands in the form of a 3-strand rope.

8. A rope structure as recited in claim 5 , in which:

a first set of fibers is formed of a first material; and

a second set of fibers is formed of a second material; wherein

elongation of the first set of fibers is different from elongation of a second set of fibers.

9. A method of forming a rope structure comprising the steps of:

providing first and second sets of fibers;

twisting together the fibers of the first set;

twisting the fibers of second set around the fibers of the first set to form a plurality of yarns, where the twists applied to the first and second fibers are determined such that lengths of the fibers in the first and second sets are approximately the same;

combining the plurality of yarns to form a plurality of strands;

combining the plurality of strands using a single braid process to form the rope structure, where the rope structure defines a void space; and

configuring at least one of the fibers, the yarns, and the strands such that the rope structure has a strand/rope ratio of the nominal diameters of the strands to the nominal overall diameter of the rope structure of approximately between 0.33 and 0.40 such that volume of the void space is substantially reduced and a shape of the rope structure is maintained when the rope structure is under load.

10. A method as recited in claim 9 , in which the steps of combining the yarns to form the strands and combining the strands to form the rope structure comprises the step of configuring a strand effective diameter and a rope effective diameter such that the rope structure has a strand/rope ratio of approximately between 0.35 and 0.38.

11. A method as recited in claim 9 , in which the step of providing the fibers comprises the step of forming the fibers from at least one material selected from the group consisting of polyamide (PA), polyethylene terephthalate/polyethersulfone (PET/PES), polypropylene (PP), polyethylene (PE), high modulus polyethylene (HMPE), liquid crystal polymer (LCP), Para-Aramid, and poly p-phenylene-2,6-benzobisoxazole (PBO) fibers.

12. A method as recited in claim 9 , in which the step of providing the fibers comprises the step of forming the fibers from high modulus polypropylene (HMPP).

13. A method as recited in claim 9 , in which the step of combining the yarns to form the strands comprises the step of combining the yarns using one of a twisting process and a braiding process.

14. A method as recited in claim 9 , in which the step of combining the yarns to form the strands comprises the step of combining the yarns to form strands in the form of a 3-strand rope.

15. A method as recited in claim 9 , in which the step of providing the fibers comprises the steps of:

selecting first and second materials such that elongation of the first material is different from elongation of the second material;

providing a first set of fibers formed of the first material; and

providing a second set of fibers formed of the second material.

16. A rope displacement system for displacing a rope connected to a load, comprising:

a rope structure comprising a plurality of fibers, where

first and second sets of fibers are combined by twisting together the fibers of the first set and twisting the fibers of the second set around the first set of fibers to form a plurality of yarns, where twists applied to the first and second fibers are determined such that lengths of fibers in the first and second sets are approximately the same,

the plurality of yarns are combined to form a plurality of strands,

the plurality of strands are combined using a single braid process to form the rope structure, where the rope structure defines a void space, and

at least one of the fibers, the yarns, and the strands are configured substantially to reduce a volume of the void space and thereby maintain a shape of the rope structure when the rope structure is under load; and

a winch assembly; wherein

the rope structure has a strand/rope ratio of the nominal diameters of the strands to the nominal overall diameter of the rope structure of approximately between 0.33 and 0.40;

the winch assembly engages at least a portion of the rope structure such that operation of the winch assembly displaces the rope structure.

17. A rope displacement system as recited in claim 16 , in which the winch assembly is one of a drum-type winch and a windlass-type winch.

Assignments (3)
CHANGE OF NAME Recorded Oct 10, 2025
From: SAMSON ROPE TECHNOLOGIES, INC.
To: SAMSON ROPE TECHNOLOGIES, LLC
Reel/Frame 073077/0972 →
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Aug 22, 2014
From: SAMSON ROPE TECHNOLOGIES, INC.
To: CITIZENS BANK OF PENNSYLVANIA
Reel/Frame 033591/0422 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2008
From: CHOU, CHIA-TE; WRIGHT, JR., HOWARD P.
To: SAMSON ROPE TECHNOLOGIES
Reel/Frame 021712/0144 →