Manufactured seed having packing material
View Patent ↗A manufactured seed is provided. The manufactured seed includes a seed shell housing a nutritive media and a restraint disposed within the seed shell. The restraint includes a cavity. The manufactured seed also includes an embryo disposed within the cavity and a fill material disposed within the cavity. The manufactured further includes a seal disposed on the seed shell to seal the embryo within the seed shell.
1. A method of manufacturing a manufactured seed, comprising:
obtaining a seed shell covering having a first end and a second end;
joining the seed shell covering and a cylcap with at least one heat weld, wherein the cylcap comprises an end seal portion and a cotyledon restraint portion, wherein the end seal portion comprises substantially cylindrical sidewalls, a substantially flat upper surface, and a longitudinal cavity extending from the upper surface through the end seal portion and partially through the cotyledon restraint portion, and wherein the seed shell covering is placed such that an inner portion of the seed shell covering substantially covers the sidewalls of the end seal portion and the first end of the seed shell covering is substantially flush with the upper surface of the end seal portion;
heating the joined seed shell covering and cylcap such that the seed shell covering and the cylcap bond together;
filling a space bounded by the seed shell covering, the cylcap, and a dead end seal attached to the second end of the seed shell covering with a nutritive material;
disposing an embryo and an adsorbent fill material within the longitudinal cavity wherein the fill material substantially fills the portion of the longitudinal cavity outside of the embryo; and
bonding a primary end seal to the cylcap via a heat weld and directly connecting the primary end seal to the seed shell via at least one heat weld, and disposing a secondary end seal on at least a portion of the upper surface of the primary end seal.
2. The method of claim 1 , wherein the seed shell is formed from strips of biodegradable plastic, the method further comprising:
annealing the strips of biodegradable plastic.
3. The method of claim 2 , wherein the annealing comprises exposing the strips of biodegradable plastic to heat at a predetermined temperature for a period of time between about 35 minutes and about 90 minutes.
4. The method of claim 1 , wherein the seed shell is formed from strips of biodegradable plastic, the method further comprising:
heat treating the strips of biodegradable plastic.
5. The method of claim 4 , wherein the heat treating comprises exposing the strips of biodegradable plastic to heat at a temperature approximately 10% below the melting temperature of the biodegradable plastic for a period of time.
6. The method of claim 4 , further comprising:
sterilizing the heat treated strips of biodegradable plastic.
7. The method of claim 6 , wherein obtaining the seed shell covering comprises:
forming the heat treated and sterilized strips into the seed shell covering.
8. The method of claim 1 , wherein disposing the embryo and the fill material within the longitudinal cavity comprises substantially centering the embryo within the fill material.
9. A method of manufacturing a manufactured seed, comprising:
obtaining a seed shell covering having a first end and a second end;
preheating a cylcap, the cylcap comprising an end seal portion and a cotyledon restraint portion, wherein the end seal portion comprises substantially cylindrical sidewalls, a substantially flat upper surface, and a longitudinal cavity extending from the upper surface through the end seal portion and partially through the cotyledon restraint portion;
placing the seed shell covering on the preheated cylcap such that the seed shell covering and the preheated cylcap bond together, wherein the seed shell covering is placed such that an inner portion of the seed shell covering substantially covers the sidewalls of the end seal portion and the first end of the seed shell covering is substantially flush with the upper surface of the end seal portion;
filling a space bounded by the seed shell covering, the cylcap, and a dead end seal attached to the second end of the seed shell covering with a nutritive material;
disposing an embryo and an adsorbent fill material within the longitudinal cavity wherein the fill material substantially fills the portion of the longitudinal cavity outside of the embryo; and
bonding a primary end seal to the cylcap via a heat weld and directly connecting the primary end seal to the seed shell via at least one heat weld, and disposing a secondary end seal on at least a portion of the upper surface of the primary end seal.
10. The method of claim 9 , wherein the seed shell is formed from strips of biodegradable plastic, the method further comprising:
heat treating the strips of biodegradable plastic; and
sterilizing the heat treated strips of biodegradable plastic.
11. The method of claim 10 , wherein obtaining the seed shell covering comprises:
forming the heat treated and sterilized strips into the seed shell covering.
12. The method of claim 9 , wherein disposing the embryo and the fill material within the longitudinal cavity comprises substantially centering the embryo within the fill material.
13. A manufactured seed, comprising:
a cylcap comprising an end seal portion and a cotyledon restraint portion, the end seal portion having substantially cylindrical sidewalls and a substantially flat upper surface, wherein the cylcap further comprises a longitudinal cavity extending from the upper surface through the end seal portion and partially through the cotyledon restraint portion;
a seed shell covering having a first end and a second end, wherein an inner portion of the seed shell covering is connected to the sidewalls of the end seal portion of the cylcap via at least one heat weld and via at least one melted portion, and wherein the first end of the seed shell covering is located substantially flush with the upper surface of the end seal portion of the cylcap, and;
a dead end seal in contact with and substantially covering the second end of the seed shell covering;
a nutritive material substantially filling the space bounded by the cylcap, the seed shell covering, and the dead end seal;
an adsorbent fill material disposed inside the longitudinal cavity;
an embryo disposed within the fill material, wherein the fill material substantially fills the portion of the longitudinal cavity outside of the embryo; and
a live seal comprising a primary end seal and a secondary end seal, wherein the secondary end seal is disposed on at least a portion of the upper surface of the end seal portion, and wherein the primary end seal is heat welded to the cylcap, and is directly connected to the seed shell via at least one heat weld.
14. The manufactured seed of claim 13 , wherein the seed shell is formed from strips of biodegradable plastic.
15. The manufactured seed of claim 14 , wherein the strips of biodegradable plastic have been annealed.
16. The manufactured seed of claim 14 , wherein the strips of biodegradable plastic have been heat treated to remove toxins.
17. The manufactured seed of claim 16 , wherein the heat treated strips of biodegradable plastic have sterilized.
18. The manufactures seed of claim 13 , wherein the adsorbent material comprises one or more of activated charcoal, Dowex resins, zeolites, alumina, clay, diatomaceous earth, silica gel, and Kieselguhr.
19. The manufactured seed of claim 13 , wherein the embryo is substantially centered within the fill material.