IP Library Granted Patent US 8,956,471
Granted Patent B2
US 8,956,471 · App. 12/253,262 · Granted Feb 17, 2015

Nickel based alloy for forging

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Quick Facts
Patent No.
US 8,956,471
App. No.
12/253,262
Granted
Feb 17, 2015
Kind
B2
Abstract

A nickel (Ni) based alloy for forging includes: 0.001 to 0.1 wt. % of carbon (C); 12 to 23 wt. % of chromium (Cr); 3.5 to 5.0 wt. % of aluminum (Al); 5 to 12 combined wt. % of tungsten (W) and molybdenum (Mo) in which the Mo content is 5 wt. % or less; a negligible small amount of titanium (Ti), tantalate (Ta) and niobium (Nb); and the balance of Ni and inevitable impurities.

Claims (16)

1. A forged product made of an Ni based alloy, the Ni based alloy including:

0.001 to 0.04 wt. % of C; 12 to 23 wt. % of Cr; 3.5 to 5.0 wt. % of Al; 17 to 23 wt. % of Co; 5 to 12 combined wt. % of W and Mo in which the Mo content is 5 wt. % or less; a negligible small amount of Ti, Ta and Nb; and the balance of Ni and inevitable impurities, wherein Ni 3 Al phase grains of an average diameter of 50 to 100 nm precipitate in the alloy with a volume percentage of 30% or more at or below 700° C.; temperature of solid solution limit line (solvus temperature) of the Ni 3 Al phase is 1000° C. or lower; and 100,000-hour creep rupture strength of the alloy is 100 MPa or more at 750° C.

2. The forged product according to claim 1 , wherein the forged product is a component for use in a steam turbine plant.

3. The forged product according to claim 1 , wherein the forged product is a boiler tube for use in a steam turbine plant having main steam temperature of 720° C. or higher.

4. The forged product according to claim 1 , wherein the forged product is a bolt for use in a steam turbine plant and used at a temperature of 750° C. or higher.

5. The forged product according to claim 1 , wherein the forged product is a steam turbine rotor used at a temperature of 750° C. or higher.

6. A steam turbine rotor used at a temperature of 750° C. or higher, comprising at least two parts along a steam flow direction and assembled by welding the at least two parts, wherein a higher temperature part of the at least two parts on a side where steam enters is the forged product according to claim 1 .

7. The forged product according to claim 1 , wherein the forged product is prepared by a procedure including:

hot forging the Ni based alloy into a predetermined shape at a temperature higher than a temperature of solid solution limit line (solvus temperature) of Ni 3 Al phase,

after hot the forging at a temperature higher than the temperature of solid solution limit line (solvus temperature) of the Ni 3 Al phase, subjecting the hot forged alloy to a solution treatment above the temperature of solid solution limit line of the Ni 3 Al phase, and

subjecting the heat treated alloy to an artificially aging treatment below the temperature of solid solution limit line of the Ni 3 Al phase to precipitate Ni 3 Al phase grains in the alloy.

8. The forged product according to claim 7 , wherein the forged product is a component for use in a steam turbine plant.

9. The forged product according to claim 7 , wherein the forged product is a boiler tube for use in a steam turbine plant having main steam temperature of 720° C. or higher.

10. The forged product according to claim 7 , wherein the forged product is a bolt for use in a steam turbine plant and used at a temperature of 750° C. or higher.

11. The forged product according to claim 7 , wherein the forged product is a steam turbine rotor used at a temperature of 750° C. or higher.

12. A steam turbine rotor used at a temperature of 750° C. or higher, comprising at least two parts along a steam flow direction and assembled by welding the at least two parts, wherein a higher temperature part of the at least two parts on a side where steam enters is the forged product according to claim 7 .

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVING PATENT APPLICATION NUMBER 11921683 PREVIOUSLY RECORDED AT REEL: 054975 FRAME: 0438. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 26, 2023
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: MITSUBISHI POWER, LTD.
Reel/Frame 063787/0867 →
CHANGE OF NAME Recorded Jan 13, 2021
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: MITSUBISHI POWER, LTD.
Reel/Frame 054975/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2014
From: HITACHI, LTD.
To: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
Reel/Frame 033561/0029 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2008
From: IMANO, SHINYA; DOI, HIROYUKI; SATO, JUN
To: HITACHI, LTD.
Reel/Frame 021887/0138 →