Method of controlling gas hydrates in fluid systems
View Patent ↗A method of inhibiting hydrates in a fluid comprising water and gas comprising adding to the fluid an effective hydrate-inhibiting amount of a composition comprising one or more homo- or co-polymers of N-alkyl(alkyl)acrylamide synthesized by polymerizing one or more N-alkyl(alkyl)acrylamide monomers in a solvent comprising a glycol ether of formula CH 3 —(CH 2 ) m —(O—CH 2 —CH 2 ) n —OH where m is an integer of 0-1, and n is an integer ≥1.
1. A method of inhibiting hydrates in a fluid comprising water, gas and optionally liquid hydrocarbon comprising treating the fluid with an effective hydrate-inhibiting amount of an inhibitor composition comprising a polymer prepared by polymerizing one or more N-alkyl (alkyl)acrylamide monomers in a solvent comprising one or more glycol ether solvents of formula CH 3 —(CH 2 ) m —(O—CH 2 —CH 2 ) n —OH where m is an integer of 0-1, and n is an integer from 1 to 4, wherein the solvent modifies at least one end group of the polymer and wherein said polymer has a distribution of molecular weights with about 60-100 percent in the range of 1,000 to 20,000 Dalton and about 0-25 percent in the range from 20,000 to 6,000,000 Dalton, has the property of maintaining a hold time of four hours or greater in a high pressure rocking cell test using test conditions of 1600 psi, an initial temperature of 25° C., a final temperature of 6° C., and a temperature ramp down time of less than two hours and a test fluid containing 25% oil, 72% water, 2.5% gas, and 0.5% sodium chloride, and achieves a solubility in aqueous solution of less than 200 nephelometric turbidity units (NTU).
2. The method of claim 1 wherein said N-alkyl (alkyl)acrylamide monomer is N-isopropyl (meth)acrylamide.
3. The method of claim 2 further comprising a free radical forming condition initiated by thermal decomposition of one or more peroxides.
4. The method of claim 3 wherein said peroxides are selected from diacyl peroxides, hydrogen peroxide, hydroperoxides, dialkylperoxides and peroxyesters.
5. The method of claim 4 wherein said peroxyesters are selected from t-butylperoxypivalate, t-butylperoxy-2-ethylhexanoate and OO-(t-butyl) O-isopropyl monoperoxycarbonate.
6. The method of claim 4 where the peroxyester is t-butyl peroctoate.
7. The method of claim 3 wherein said free radical forming conditions are initiated by redox decomposition of hydrogen peroxide or similar hydroperoxide with the redox co-catalyst.
8. The method of claim 2 wherein the polymer is N-isopropyl (meth)acrylamide homopolymer.
9. The method of claim 2 wherein said polymer is a copolymer of N-isopropyl (meth)acrylamide and one or more comonomers selected from acrylamide, alkyl substituted acrylamides, acrylic acid, alkyl substituted acrylates, N,N-dialkylacrylamides, N,N-dialkylmethacrylamides, N,N-dialkylaminoalkylacrylates and alkyl chloride quaternary salts thereof, N,N-dialkylaminoalkylmethacrylates and alkyl chloride quaternary salts thereof, N,N-dialkylaminoalkylacrylamides and alkyl chloride quaternary salts thereof, N,N-dialkylaminoalkylmethacrylamides and alkyl chloride quaternary salts thereof, hydroxyalkylacrylates, hydroxyalkylmethacrylates, or acrylamido alkyl sulfonic acids and sodium or ammonium salts thereof.
10. The method of claim 9 wherein the comonomers are selected from methacrylamidopropyl trimethylammonium chloride, 2-(dimethylamino)-ethyl methacrylate, 3-(dimethylamino)propyl methacrylamide, 2-acrylamido-2-methyl propane sulfonic acid, 2-(hydroxyethyl)methacrylate, 2-acrylamido-2-methyl propane sulfonic acid sodium salt, methacryloyloxy(ethyltrimethyl)ammonium chloride, methacrylic acid and methacrylamide.
11. The method of claim 9 wherein said polymer comprises 70-99 mole percent N-isopropyl (meth)acrylamide repeat units and 1-30 mole percent of comonomer repeat units.
12. The method of claim 9 wherein said polymer comprises 85-95 mole percent N-isopropyl (meth)acrylamide derived repeat units and 5-15 mole percent of comonomer derived repeat units.
13. The method of claim 1 wherein said solvent further comprises one or more low molecular weight alcohols or glycol ethers.
14. The method of claim 13 wherein said low molecular weight alcohols or glycol ethers are selected from iso-propanol, 1,1,1-tris(hydroxymethyl) propane, triethylene glycol dimethyl ether, diethylene glycol dimethyl ether, 2-ethoxyethanol, diethylene glycol monomethyl ether and ethylene glycol monobutyl ether.
15. The method of claim 1 wherein said glycol ether solvent is diethylene glycol monoethyl ether.
16. The method of claim 1 wherein said solvent comprises diethylene glycol monoethyl ether and one or more solvents selected from isopropanol, 2-ethoxyethanol and 1,1,1-tris(hydroxymethyl) propane.
17. The method of claim 16 where diethylene glycol monoethyl ether comprises 50%-99% of the solvent and additional solvents comprise 1%-50% of the solvent.
18. The method of claim 1 wherein said hydrates comprise hydrates of type 1, type 2, and/or type H.
19. The method of claim 1 , further comprising initiating polymerization of the one or more N-alkyl (alkyl)acrylamide monomers by redox decomposition of a peroxide with a redox co-catalyst.
20. The method of claim 19 , wherein the redox co-catalyst is CuSO 4 .
21. The method of claim 19 , wherein the redox co-catalyst is Fe 2 (SO 4 ) 3 .
22. A hydrate inhibitor composition comprising one or more N-alkyl (alkyl)acrylamide polymers polymerized through initiation by redox decomposition of a peroxide with a redox co-catalyst and in a solvent comprising one or more glycol ether solvents of formula CH 3 —(CH 2 ) m —(O—CH 2 —CH 2 ) n —OH where m is an integer of 0-1, and n is an integer from 1 to 4, wherein the solvent modifies at least one end group of the polymer and wherein said polymer has a distribution of molecular weights with about 60-100 percent in the range of 1,000 to 20,000 Dalton and about 0-25 percent in the range from 20,000 to 6,000,000 Dalton, has the property of maintaining a hold time of four hours or greater in a high pressure rocking cell test using test conditions of 1600 psi, an initial temperature of 25° C., a final temperature of 6° C., and a temperature ramp down time of less than two hours and a test fluid containing 25% oil, 72% water, 2.5% gas, and 0.5% sodium chloride, and achieves a solubility in aqueous solution of less than 200 nephelometric turbidity units.
23. A method of inhibiting hydrates in a fluid comprising water, gas and optionally liquid hydrocarbon comprising treating the fluid with an effective hydrate-inhibiting amount of an inhibitor composition comprising a polymer prepared by polymerizing one or more N-alkyl (alkyl)acrylamide monomers in a solvent comprising one or more glycol ether solvents of formula CH 3 —(CH 2 ) m —(O—CH 2 —CH 2 ) n —OH where m is an integer of 0-1, and n is an integer from 1 to 4, wherein the solvent modifies at least one end group of the polymer and wherein said polymer has a distribution of molecular weights with about 60-100 percent in the range of 1,000 to 20,000 Dalton and about 0-25 percent in the range from 20,000 to 6,000,000 Dalton and achieves a solubility in aqueous solution of less than 200 nephelometric turbidity units (NTU), and said polymer is a copolymer of said one or more N-alkyl (alkyl)acrylamide monomers and one or more comonomers selected from acrylamide, an alkyl substituted acrylamide, acrylic acid, an alkyl substituted acrylate, an N,N-dialkylacrylamide, an N,N-dialkylmethacrylamide, an N,N-dialkylaminoalkylacrylate or an alkyl chloride quaternary salt thereof, an N,N-dialkylaminoalkylmethacrylate or an alkyl chloride quaternary salt thereof, an N,N-dialkylaminoalkylacrylamide or an alkyl chloride quaternary salt thereof, an N,N-dialkylaminoalkylmethacrylamide or an alkyl chloride quaternary salt thereof, a hydroxyalkylacrylate, a hydroxyalkylmethacrylate, or an acrylamido alkyl sulfonic acid or a sodium or ammonium salt thereof.
24. A hydrate inhibitor composition comprising one or more N-alkyl (alkyl)acrylamide polymers polymerized through initiation by redox decomposition of a peroxide with a redox co-catalyst and in a solvent comprising one or more glycol ether solvents of formula CH 3 —(CH 2 ) m —(O—CH 2 —CH 2 ) n —OH where m is an integer of 0-1, and n is an integer from 1 to 4, wherein the solvent modifies at least one end group of the polymer and wherein said polymer has a distribution of molecular weights with about 60-100 percent in the range of 1,000 to 20,000 Dalton and about 0-25 percent in the range from 20,000 to 6,000,000 Dalton, and achieves a solubility in aqueous solution of less than 200 nephelometric turbidity units, and said polymer is a copolymer of one or more N-alkyl (alkyl)acrylamide monomers and one or more comonomers selected from acrylamide, an alkyl substituted acrylamide, acrylic acid, an alkyl substituted acrylate, an N,N-dialkylacrylamide, an N,N-dialkylmethacrylamide, an N,N-dialkylaminoalkylacrylate or an alkyl chloride quaternary salt thereof, an N,N-dialkylaminoalkylmethacrylate or an alkyl chloride quaternary salt thereof, an N,N-dialkylaminoalkylacrylamide or an alkyl chloride quaternary salt thereof, an N,N-dialkylaminoalkylmethacrylamide or an alkyl chloride quaternary salt thereof, a hydroxyalkylacrylate, a hydroxyalkylmethacrylate, or an acrylamido alkyl sulfonic acid or a sodium or ammonium salt thereof.