Sonic drill rod with external surface features
View Patent ↗Drill rods and systems for use in drilling processes, as well as methods for making and using such drill rods and systems. A drill rod configured for sonic drilling operations can include a cylindrical body having an interior surface and an exterior surface. A first connector may be located on a first end of the cylindrical body and a second connector may be located on a second end of the cylindrical body. The first connector and the second connector can be complementary. The drill rod can include a helical feature and a corresponding helical channel on the exterior surface of the cylindrical body. The helical feature and corresponding helical channel can be configured for moving material displaced during a drilling operation in an axial direction away from one end of the drill rod to the other.
1. A drill rod configured to be used for sonic drilling operations, the drill rod comprising:
a rigid cylindrical body having an interior surface and an exterior surface; and
a helical feature and a corresponding helical channel on the exterior surface of the cylindrical body,
wherein:
the helical feature has a first width and a thickness, the first width being defined by a distance the helical feature extends axially along the cylindrical body between portions of the helical channel, and the thickness being defined by a distance the helical feature extends radially outward from the cylindrical body,
a ratio of the first width to the thickness is about 3:1 or greater,
the helical channel has a second width defined by a distance the helical channel extends axially along the cylindrical body between portions of the helical feature, and the helical channel has a uniform depth,
the second width is greater than the first width, and
the helical feature and corresponding helical channel are configured for moving material displaced during a drilling operation in an axial direction away from one end of the drill rod to the other.
2. The drill rod as recited in claim 1 , further comprising a first connector on a first end of the cylindrical body and a second connector on a second end of the cylindrical body.
3. The drill rod as recited in claim 2 , wherein the first connector and the second connector are complementary.
4. The drill rod as recited in claim 1 , further comprising multiple helical features and multiple helical channels.
5. The drill rod as recited in claim 1 , further comprising at least one void area.
6. The drill rod as recited in claim 5 , wherein the at least one void area is in communication with the helical channel.
7. The drill rod as recited in claim 5 , wherein the at least one void area is located at an end of the drill rod.
8. The drill rod as recited in claim 1 , wherein the helical feature is configured to transport drilled material in an axial direction away from the drill bit.
9. The drill rod as recited in claim 1 , wherein the helical channel is configured such that drilled material can be transported away from the drill bit through the channel in an axial direction as the drill rod rotates.
10. The drill rod as recited in claim 1 , wherein the helical channel has a depth of between about 0.1 and about 1.0 inches.
11. The drill rod as recited in claim 1 , wherein the second width of the helical channel is between about 0.1 and about 10 inches.
12. The drill rod as recited in claim 1 , wherein the thickness of the helical feature is between about 0.1 and about 2 inches.
13. The drill rod as recited in claim 1 , wherein the first width of the helical feature is between about 0.1 and about 10 inches.
14. The drill rod as recited in claim 1 , wherein the helical feature has a rectangular cross section.
15. The drill rod as recited in claim 1 , wherein the ratio of the first width of the helical feature to the thickness of the helical feature is 3:1.
16. The drill rod as recited in claim 1 , wherein a second ratio of an inside diameter of the drill rod to the thickness of the helical feature is greater than about 3:1.
17. The drill rod as recited in claim 5 , wherein the drill rod comprises two voids.
18. The drill rod as recited in claim 1 , wherein the helical feature has a rake angle between about 20 and about 50 degrees with respect to a plane extending perpendicular to a longitudinal axis of the drill rod.
19. A system for sonic core drilling, comprising:
a drill rig having a sonic drill head;
a rigid drill string coupled to the sonic drill head, the drill string comprising one or more drill rods, wherein at an outer surface of the least one drill rod comprises:
a helical feature having a first width and a thickness, the thickness being defined by a distance the helical feature extends radially outward from the outer surface of the at least one drill rod, and
a helical channel having a second width defined by a distance the helical channel extends axially along the outer surface of the at least one drill rod between portions of the helical feature, and the helical channel having a uniform depth,
wherein:
the first width is defined by a distance the helical feature extends axially along the outer surface of the at least one drill rod between portions of helical channel,
a ratio of the first width to the thickness is greater than about 3:1, and
the second width is greater than the first width;
and
a drill bit coupled to the end of the drill string opposite the drill head.
20. The system as recited in claim 19 , wherein the drill bit includes one or more helical features along its outer surface.
21. The system as recited in claim 19 , further comprising a wireline device configured for extracting core samples through a hollow portion of the drill string.
22. The system as recited in claim 19 , wherein the sonic drill head is configured to rotate, and transmit vertical vibrations to, the drill string.
23. The system as recited in claim 19 , wherein the drill rod further comprises one or more void areas along the length of the drill rod.
24. The system as recited in claim 23 , wherein the void areas are part of a transition area between adjacent drill rods in the drill string.
25. A method of drilling, comprising:
connecting a first drill rod to at least one additional drill rod to form a drill string, the first drill rod having at least one helical feature on an outer surface of the drill rod, wherein:
the helical feature has a first width and a thickness, the first width being defined by a distance the helical feature extends axially along the cylindrical body between portions of the helical channel, and the thickness being defined by a distance the helical feature extends radially outward from the cylindrical body,
a ratio of the first width to the thickness is about 3:1 or greater,
the helical channel has a second width defined by a distance the helical channel extends axially along the cylindrical body between portions of the helical feature, and the helical channel has a uniform depth,
the second width is greater than the first width, and
the helical feature is configured to move material displaced during drilling in an axial direction away from one end of the drill rod to the other;
connecting a first end of the drill string to a drill bit; and
connecting a second end of the drill string to a sonic drill head configured to rotate, and transmit vibratory energy to, the drill string.
26. The method of claim 25 , wherein each drill rod further comprises a helical channel corresponding with the helical feature, through which displaced material moves in the axial direction away from the drill bit during the drilling process.
27. The method of claim 25 , wherein the helical feature extends along less than an entire length of the outer surface of the drill rod.
28. A method of making a drill rod:
providing a drill rod configured for sonic drilling operations;
further configuring the drill rod to include a helical feature along the outer surface of the drill rod, wherein:
the helical feature has a first width and a thickness, the first width being defined by a distance the helical feature extends axially along the cylindrical body between portions of the helical channel, and the thickness being defined by a distance the helical feature extends radially outward from the cylindrical body,
a ratio of the first width to the thickness is about 3:1 or greater,
the helical channel has a second width defined by a distance the helical channel extends axially along the cylindrical body between portions of the helical feature, and the helical channel has a uniform depth,
the second width is greater than the first width; and
configuring the helical feature to move material displaced by a drilling process in an axial direction away from one end of the drill rod to another during a drilling process.
29. The method as recited in claim 28 , wherein configuring the drill rod to include a helical feature along the outer surface of the drill rod comprises machining a helical channel into the outer surface of the drill rod.
30. The method as recited in claim 28 , wherein configuring the drill rod to include a helical feature comprises attaching the helical feature to the outer surface of the drill rod.
31. The method as recited in claim 30 , wherein attaching the helical feature to the outer surface of the drill rod comprises welding the helical feature to the outer surface of the drill rod.
32. The method as recited in claim 30 , wherein the helical feature is manufactured using a different material than the material used to manufacture the drill rod.