INKJET PRINTHEAD WITH INK PRIMING ASSISTANCE FEATURES
An inkjet printhead with a wafer substrate, a plurality of ink chambers formed on one side of the wafer substrate, each having a nozzle and an actuator for ejecting ink through the nozzle, an ink inlet defined by the wafer substrate in fluid communication with the ink chambers and, at least one priming feature extending through the ink inlet. The surface tension of an ink meniscus at the ink inlet acts to draw ink out of the ink inlet and toward the ink chambers. By introducing a priming feature into the plane of the inlet aperture, the surface tension in the ink meniscus can be redirected to pull the ink along the intend flow path rather than push it back into the inlet.
1 . An inkjet printhead comprising:
a wafer substrate;
a plurality of ink chambers formed on one side of the wafer substrate, each having a nozzle and an actuator for ejecting ink through the nozzle;
an ink inlet defined by the wafer substrate in fluid communication with the ink chambers; and,
at least one priming feature extending through the ink inlet; such that,
the surface tension of an ink meniscus at the ink inlet acts to draw ink out of the ink inlet and toward the ink chambers.
2 . An inkjet printhead according to claim 1 wherein the plurality of ink chambers are defined by sidewalls extending between a nozzle plate and a wafer substrate, the ink inlet is an aperture in the wafer substrate, and the priming feature is a column at least partially within the periphery of the ink inlet, and extending towards the nozzle plate.
3 . An inkjet printhead according to claim 1 further comprising drive circuitry for selectively providing the actuators with drive signals, wherein the actuators are thermal actuators, each having a heater element extending between two contacts, the contacts forming an electrical connection with respective electrodes provided by the drive circuitry, the thermal actuator being a unitary planar structure.
4 . An inkjet printhead according to claim 3 wherein the heater elements are formed from elongate strips of heater material, the electrodes are exposed areas of a top-most metal layer of the drive circuitry, and the ink chamber is configured such that the heater element are suspended by the contacts in the chamber.
5 . An inkjet printhead according to claim 4 wherein a trench etched into the drive circuitry extends between the electrodes.
6 . An inkjet printhead according to claim 1 wherein each of the ink chambers have a plurality of nozzles; wherein during use,
the actuator simultaneously ejects ink through all the nozzles of the chamber.
7 . An inkjet printhead according to claim 6 wherein each of the ink chambers have two nozzles.
8 . An inkjet printhead according to claim 7 wherein the nozzles in each chamber are arranged in a line parallel to the length of the heater element with the central axes of the nozzles are regularly spaced along the heater element.
9 . An inkjet printhead according to claim 6 wherein the nozzles are elliptical.
10 . An inkjet printhead according to claim 9 wherein the major axes of the elliptical nozzles are aligned.
11 . An inkjet printhead according to claim 3 wherein the drive circuitry has a drive field effect transistor (FET) for each of the thermal actuators, the drive voltage of the drive FET being less than 5 Volts.
12 . An inkjet printhead according to claim 11 wherein the drive voltage of the drive FET is 2.5 Volts.
13 . An inkjet printhead according to claim 1 wherein one of the sidewalls of each chamber has an opening to allow ink to refill the chamber;
an ink conduit between the nozzle plate and underlying wafer, the ink conduit being in fluid communication with the openings of the plurality of the ink chambers.
14 . An inkjet printhead according to claim 13 wherein each of the ink conduits is in fluid communication with at least one of the ink inlets for receiving ink to supply to the ink chambers.
15 . An inkjet printhead according to claim 14 further comprising a plurality of the ink inlets wherein each of the ink conduits is in fluid communication with the plurality of the ink inlets.
16 . An inkjet printhead according to claim 13 wherein each of the ink inlets has an ink permeable trap and a vent sized so that the surface tension of an ink meniscus across the vent prevents ink leakage; wherein during use,
the ink permeable trap directs gas bubbles to the vent where they vent to atmosphere.
17 . An inkjet printhead according to claim 13 wherein the ink chambers have an elongate shape such that two of the sidewalls are long relative to the others, and the opening for allowing ink to refill the chamber is in one of the long sidewalls.
18 . An inkjet printhead according to claim 13 further comprising a filter structure at the opening of each ink chamber, the filter structure having rows of obstructions extending transverse to the flow direction through the opening, the obstructions in each row being spaced such that they are out of registration with the obstructions in an adjacent row with respect to the flow direction.
19 . An inkjet printhead according to claim 1 wherein the nozzles are arranged in rows such that the nozzle centres are collinear and the nozzle pitch along each row is greater than 1000 nozzles per inch.
20 . An inkjet printhead according to claim 12 wherein the nozzle plate has an exterior surface with formations for reducing its co-efficient of static friction.