IP Library Granted Patent US 9,233,418
Granted Patent B2
US 9,233,418 · App. 12/267,059 · Granted Jan 12, 2016

Cast-in cemented carbide components

Inventors: Stefan Ederyd (Saltsjö-Boo, SE); Per Quarfordt (Storfors, SE)
Assignee: Sandvik Intellectual Property AB
B22D19/06B22D19/02C22C38/02C22C38/04C22C38/44
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Quick Facts
Patent No.
US 9,233,418
App. No.
12/267,059
Granted
Jan 12, 2016
Kind
B2
Abstract

The present invention relates to a compound body comprising cemented carbide and steel with a carbon content corresponding to a carbon equivalent Ceq=wt-% C+0.3(wt-% Si+wt-% P) of from about 0.1 to about 0.85 wt-%. The body is particularly useful for earth moving tools e.g. dredge cutter heads.

Claims (37)

1. A compound body comprising:

cemented carbide including a cobalt binder phase,

wherein the cobalt binder phase has a magnetic cobalt content of 0.9 to 1.0 of the nominal cobalt content;

a low carbon steel surrounding the cemented carbide,

wherein the steel has a carbon content corresponding to a carbon equivalent Ceq=wt-% C+0.3(wt-% Si+wt-% P) of less than 0.9 wt-% but more than 0.5 wt-%, and

a transition zone between the cemented carbide and steel,

wherein the transition zone includes an eta-phase zone with a thickness between 50 and 200 μm,

wherein, in the cemented carbide adjacent to the eta-phase zone, there is an iron containing transition zone and

wherein, in the steel adjacent to the eta-phase zone, there is a zone with enriched carbon content.

2. The compound body of claim 1 wherein the carbon equivalent Ceq is less than 0.8 wt-%.

3. The compound body of claim 1 wherein the body is an earth moving tool, the cemented carbide has a binder phase content of from 10 to 20 wt-% Co and/or Ni with WC with a grain size between 0.5 and 7 μm.

4. The compound body of claim 1 wherein the body is a rock milling bit cutter, the cemented carbide has a binder phase content of from 9 to 15 wt-% Co and/or Ni in WC with a grain size between 2 and 10 μm.

5. The compound body of claim 1 wherein the body is a rock milling tool, the cemented carbide has a binder phase content of from 5 to 9 wt-% Co and/or Ni with WC with a grain size between 2 and 15 μm.

6. The compound body of claim 1 wherein the body is a crusher arm or a paddle in a crusher, the cemented carbide has a binder phase content of from 10 to 25 wt-% Co and/or Ni in WC with a grain size between 2 and 10 μm.

7. The compound body of claim 1 , wherein the iron containing transition zone has a width of from 0.5 to 2 mm.

8. The compound body of claim 1 , wherein the zone with enriched carbon content has a width of between 10 and 100 μm.

9. A compound body comprising:

cemented carbide including a cobalt binder phase,

wherein the cobalt binder phase has a magnetic cobalt content of 0.9 to 1.0 of the nominal cobalt content; and

a low carbon steel, wherein the steel has a carbon content corresponding to a carbon equivalent Ceq=wt-% C+0.3 (wt-% Si+wt-% P) of less than 0.8 wt-% but more than 0.5 wt-%,

wherein the steel surrounds the cemented carbide and the compound body further comprises:

a transition zone cemented carbide/steel including a thin eta-phase zone with a thickness between 50 and 200 μm,

in the cemented carbide adjacent to the eta-phase zone, an iron containing transition zone with a width of from 0.5 to 2 mm, and

in the steel adjacent to the eta-phase zone, a zone with enriched carbon content with a width of between 10 and 100 μm.

10. Method of casting a compound body, comprising:

fixing a cemented carbide part in a mold;

pouring melted steel into the mold to form a casting; and

cooling the casting in free air,

wherein the cemented carbide part includes a cobalt binder phase and wherein the cobalt binder phase has a magnetic cobalt content of 0.9 to 1.0 of the nominal cobalt content,

wherein the steel is a low carbon steel having a carbon content corresponding to a carbon equivalent Ceq=wt-% C+0.3(wt-% Si+wt-% P) of less than 0.9 wt-% but more than 0.5 wt-%,

wherein the temperature of the melted steel during the pouring is between from about 1550 to about 1650° C.,

wherein the method forms a transition zone between the cemented carbide and steel in the compound body,

wherein the transition zone includes an eta-phase zone with a thickness between 50 and 200 μm,

wherein, in the cemented carbide adjacent to the eta-phase zone, there is an iron containing transition zone, and

wherein, in the steel adjacent to the eta-phase zone, there is a zone with enriched carbon content.

11. The method of claim 10 wherein the carbon equivalent Ceq is less than 0.8 wt-%.

12. The method of claim 10 wherein a heat treatment is performed after the casting in order to harden and anneal the steel.

Assignments (4)
ASSIGNEE'S CHANGE OF ADDRESS Recorded Aug 29, 2023
From: HYPERION MATERIALS & TECHNOLOGIES (SWEDEN) AB
To: HYPERION MATERIALS & TECHNOLOGIES (SWEDEN) AB
Reel/Frame 064828/0128 →
CHANGE OF NAME Recorded Jan 17, 2019
From: SANDVIK HYPERION AB
To: HYPERION MATERIALS & TECHNOLOGIES (SWEDEN) AB
Reel/Frame 048085/0327 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2018
From: SANDVIK INTELLECTUAL PROPERTY AKTIEBOLAG
To: SANDVIK HYPERION AB
Reel/Frame 046762/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2009
From: EDERYD, STEFAN; QUARFORDT, PER
To: SANDVIK INTELLECTUAL PROPERTY AB
Reel/Frame 022295/0266 →
Priority Claims (1)
SE 0702488 · Nov 9, 2007 · national
Continuity (1)
Related Publication 20090148336A1 · Jun 11, 2009