IP Library Granted Patent US 8,556,949
Granted Patent B2
US 8,556,949 · App. 12/270,573 · Granted Oct 15, 2013

Hybrid bone fixation element and methods of using the same

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,556,949
App. No.
12/270,573
Granted
Oct 15, 2013
Kind
B2
Abstract

The present invention is directed to a hybrid bone fixation element including a threaded proximal cortical bone contacting portion for threadably engaging the cortical portion of a human bone and a non-threaded expandable distal cancellous portion for engaging the cancellous portion of the human bone. The hybrid bone fixation element can be used, for example, as a pedicle screw, a bone screw or in any other type of bone fixation application.

Claims (30)

1. A hybrid bone fixation element for engaging a patient's bone including a cortical outer portion surrounding an inner cancellous portion; the hybrid bone fixation element comprising:

a threaded proximal cortical bone contacting portion for threadably engaging the cortical outer portion of a patient's bone, the threaded proximal cortical bone contacting portion having a cannulated bore formed therein; and

a non-threaded expandable distal cancellous bone contacting portion for engaging the inner cancellous portion, the non-threaded expandable distal cancellous bone contacting portion including a plurality of closed periphery holes;

wherein the threaded proximal cortical bone contacting portion comprises an externally threaded shaft having a radial diameter, the threaded shaft coupled to the non-threaded expandable distal cancellous bone contacting portion along a longitudinal axis, the non-threaded expandable distal cancellous bone contacting portion has a first unexpanded radial diameter in a first unexpanded state substantially equal to or less than the radial diameter of the externally threaded shaft, and the non-threaded expandable distal cancellous bone contacting portion has a second expanded radial diameter in a second expanded state at least twice the radial diameter of the externally threaded shaft; and

an elongated head portion integral with the externally threaded shaft along the longitudinal axis, the head portion comprising a drive surface.

2. The hybrid bone fixation element of claim 1 , wherein the closed periphery holes are formed by intersecting helices.

3. The hybrid bone fixation element of claim 2 , wherein the intersecting helices are attached at intersections.

4. The hybrid bone fixation element of claim 3 , wherein the intersections are integrally formed by perforations.

5. The hybrid bone fixation element of claim 4 , wherein the expandable distal cancellous bone contacting portion is an expandable stent coupled to the threaded proximal cortical bone contacting portion.

6. The hybrid bone fixation element of claim 5 , wherein the expandable stent is configured for expansion from a first insertion configuration to a second expanded configuration via a balloon-catheter inserted into the expandable stent.

7. The hybrid bone fixation element of claim 6 , wherein the first insertion position has a first surface area and the second expanded configuration has a second surface area, the second surface area being larger than the first surface area.

8. The hybrid bone fixation element of claim 6 , wherein the first insertion position has a first radial diameter and the second expanded configuration has a second radial diameter, the second radial diameter being larger than the first radial diameter.

9. The hybrid bone fixation element of claim 1 , wherein the closed periphery holes are formed by at least one of holes or perforations extending through a wall of the expandable distal cancellous bone contacting portion.

10. A hybrid bone fixation element for engaging a bone having a longitudinal axis comprising:

an enlarged head having a drive surface;

at least one externally threaded shaft portion having a diameter, a proximal end and a distal end; and

an expandable stent coupled to the externally threaded shaft portion, the expandable stent having a first unexpanded diameter substantially equal to or less than the diameter of the externally threaded shaft, and a second expanded diameter at least twice the diameter of the externally threaded shaft;

wherein the expandable stent includes a plurality of closed periphery holes; and

wherein the expandable stent is coupled to the distal end of the externally threaded shaft portion and the enlarged head is coupled to the proximal end of the externally threaded shaft portion,

wherein the externally threaded shaft comprises a cannulated bore formed therein.

11. The hybrid bone fixation element of claim 10 , wherein the externally threaded shaft comprises a substantially continuous outer surface having a screw thread formed thereon.

12. The hybrid bone fixation device of claim 10 , wherein the stent portion in its expandable state increases in size along the longitudinal axis of the device.

13. The hybrid bone fixation element of claim 10 , wherein the closed periphery holes are formed by a plurality of at least one of holes or perforations extending through a wall of the expandable distal cancellous bone contacting portion.

14. The hybrid bone fixation element of claim 10 , wherein the expandable stent includes intersecting helices.

15. A hybrid bone fixation device for engaging bone having a longitudinal axis comprising:

an enlarged head having a proximal end, a distal end and a drive surface, the enlarged head having a bore formed therethrough from the proximal end to the distal end;

a shaft having a proximal end, a distal end and a continuous outer surface between the proximal and distal ends defining a cross-section, the outer surface having an external thread, the proximal end of the shaft coupled integrally as a monolith with the distal end of the enlarged head along the longitudinal axis, the shaft having a cannulation formed thereon in communication with the bore of the head and extending from the proximal end to the distal end of the shaft; and

an expandable stent having a proximal end, a distal end and a first cross-section in the unexpanded state that is substantially equal to the cross-section of the shaft and an expanded state having a second cross-section that is different than the first cross-section, the proximal end of the expandable stent coupled to the distal end of the shaft along the longitudinal axis;

wherein the expandable stent includes a plurality of closed periphery holes.

16. The hybrid bone fixation device of claim 15 , wherein the expandable stent includes intersecting helices with opposite orientation and wherein the holes are defined between the helices.

Assignments (9)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPLICATION NO. US 13/486,591 PREVIOUSLY RECORDED ON REEL 030358 FRAME 0945. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 5, 2017
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 042687/0849 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/486,591 PREVIOUSLY RECORDED AT REEL: 030359 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 17, 2017
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 042621/0565 →
CONVERSION Recorded Oct 23, 2016
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 040259/0762 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 030358/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 030359/0001 →
CHANGE OF NAME Recorded May 6, 2013
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 030359/0036 →
CHANGE OF NAME Recorded Jun 12, 2009
From: SYNTHES (U.S.A.)
To: SYNTHES USA, LLC
Reel/Frame 022826/0140 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2008
From: SYNTHES GMBH
To: SYNTHES (U.S.A.)
Reel/Frame 021944/0179 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2008
From: TEISEN, JACQUES; STUCKI, SIMON
To: SYNTHES GMBH
Reel/Frame 021943/0965 →