IP Library Granted Patent US 8,012,240
Granted Patent B2
US 8,012,240 · App. 12/274,026 · Granted Sep 6, 2011

Apparatus and method of providing concentrated product gas

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Quick Facts
Patent No.
US 8,012,240
App. No.
12/274,026
Granted
Sep 6, 2011
Kind
B2
Abstract

In one aspect, a product gas concentrator is provided. In one embodiment, the apparatus may include: a first process separating absorbable components from a source gaseous mixture, a second process providing concentrated product gas in a continuous output mode, a third process providing concentrated product gas in a pulsed output mode, and a fourth process selectively switching between the continuous and pulsed output modes. In another embodiment, the apparatus may include: a first process pressurizing a source gaseous mixture, a second process separating absorbable components from the pressurized gaseous mixture, a product tank accumulating concentrated product gas for dispensing, an output path, a third process selecting a volume to be dispensed during a predetermined time, a pressure sensor monitoring pressure of the concentrated product gas, and a fourth process controlling flow of the concentrated product gas in response to the selected volume and the monitored pressure.

Claims (90)

1. An apparatus for providing a concentrated product gas, comprising:

a product gas source providing the concentrated product gas for dispensing;

a mode selection logic selecting dispensing of the concentrated product gas in a continuous output mode or a pulsed output mode;

a volume selection logic selecting a volume of concentrated product gas to be dispensed over a predetermined time duration;

a pressure sensor monitoring a pressure of the concentrated product gas; and

a controller in operative communication with the mode selection logic, volume selection logic, and pressure sensor to selectively dispense the concentrated product gas based at least in part on at least one of the selected mode, selected volume, and monitored pressure.

2. The apparatus of claim 1 wherein the mode selection logic comprises:

an inspiration sensor detecting inspiration by a user receiving the concentrated product gas;

wherein the mode selection logic selects the continuous output mode after no inspiration has been detected for a predetermined time duration and the controller selectively dispenses the concentrated product gas in the continuous output mode.

3. The apparatus of claim 1 wherein the mode selection logic comprises:

one or more input devices adapted for selection of the continuous output mode or the pulsed output mode; and

wherein the controller selectively switches from the continuous output mode to the pulsed output mode and vice versa in response to a corresponding activation of the one or more input devices.

4. A method of providing a concentrated product gas, comprising:

providing the concentrated product gas for dispensing via an output path;

selecting dispensing of the concentrated product gas in a continuous output mode or a pulsed output mode;

selecting a volume of concentrated product gas to be dispensed over a predetermined time duration;

monitoring a pressure of the concentrated product gas; and

selectively dispensing the concentrated product gas through the output path based at least in part on at least one of the selected mode, selected volume, and monitored pressure.

5. The method of claim 4 further comprising:

detecting inspiration by a user receiving the concentrated product gas in the pulsed output mode; and

selecting the continuous output mode after no inspiration has been detected for a predetermined time duration.

6. The method of claim 4 further comprising:

providing one or more input devices adapted for selection of the continuous output mode or the pulsed output mode by a user; and

selectively switching from the continuous output mode to the pulsed output mode and vice versa in response to a corresponding activation of the one or more input devices.

7. An apparatus for providing a concentrated product gas, comprising:

a product gas source providing the concentrated product gas for dispensing via an output path;

a volume selection logic selecting a volume of concentrated product gas to be dispensed over a predetermined time duration;

a pressure sensor monitoring a pressure of the concentrated product gas; and

a controller in operative communication with the volume selection logic and pressure sensor to selectively dispense the concentrated product gas based at least in part on the selected volume and monitored pressure.

8. The apparatus of claim 7 further comprising:

a gaseous component separation subsystem separating one or more adsorbable components from a pressurized gaseous mixture to form the concentrated product gas; and

a variable pressurizing device adjustably pressurizing a source gaseous mixture to form the pressurized gaseous mixture in relation to an adjustable speed control;

wherein the controller selectively controls the adjustable speed control based at least in part on at least one of the selected volume and monitored pressure.

9. The apparatus of claim 7 further comprising:

a proportional flow control valve proportionately adjustable from a closed position and to an open position and proportionately controlling dispensing of the concentrated product gas; and

wherein the controller selectively adjusts the proportional flow control valve to a desired proportional position based at least in part on at least one of the selected volume and monitored pressure.

10. The apparatus of claim 9 further comprising:

first and second sieve beds arranged to separate one or more adsorbable components from a pressurized gaseous mixture in alternating separating cycles with opposing pressurization and de-pressurization portions associated with each sieve bed to form the concentrated product gas; and

wherein the controller determines a decay in pressure of the concentrated product gas associated with one or more transitions between pressurization portions associated with the first and second sieve beds based at least in part on the monitored pressure, determines a coarse adjustment to the desired proportional position based at least in part on the determined pressure decay, and selectively adjusts the proportional flow control valve based at least in part on the coarse adjustment.

11. The apparatus of claim 9 further comprising wherein the controller determines a desired average pressure of the concentrated product gas based at least in part on the selected volume, determines a fine adjustment to the desired proportional position based at least in part on the desired average pressure and monitored pressure, and selectively adjusts the proportional flow control valve based at least in part on the fine adjustment.

12. The apparatus of claim 9 further comprising:

a mode selection logic selecting dispensing of the concentrated product gas in a continuous output mode or a pulsed output mode; and

wherein the controller is in operative communication with the mode selection logic and selectively adjusts the proportional flow control valve in conjunction with the selected mode.

13. The apparatus of claim 7 further comprising:

a two-position flow control valve selectively switching an output port connection associated with a user from a vent port to the concentrated product gas and vice versa and having a first position connecting the output port to the vent port and a second position connecting the output port to the concentrated product gas;

a flow sensor sensing inspiration flow through the vent port; and

wherein the controller is in operative communication with the flow sensor and selectively switches the two-position flow control valve based at least in part on at least one of the selected volume, monitored pressure, and detection of inspiration flow through the vent port.

14. The apparatus of claim 13 further comprising wherein the controller selectively switches the two-position flow control valve to the second position in relation to detection of inhalation flow through the vent port.

15. The apparatus of claim 13 further comprising wherein the controller: selectively switches the two-position flow control valve to the first position based at least in part on at least one of the selected volume, monitored pressure, and a first time duration in the second position; determines a breath rate based at least in part on a sequence of detections of inspiration flow through the vent port; determines the first time duration based at least in part on the determined breath rate; determines a second time duration associated with dispensing the selected volume over the predetermined time duration based at least in part on the monitored pressure and determined breath rate; and determines the first time duration based at least in part on allocating the second time duration in relation to the determined breath rate and the predetermined time duration.

16. The apparatus of claim 13 further comprising:

a mode selection logic selecting dispensing of the concentrated product gas in a continuous output mode or a pulsed output mode; and

wherein the controller is in operative communication with the mode selection logic and selectively switches the two-position flow control valve in conjunction with the selected mode.

17. A method of providing a concentrated product gas, comprising:

providing the concentrated product gas for dispensing via an output path;

selecting a volume of concentrated product gas to be dispensed over a predetermined time duration;

monitoring a pressure of the concentrated product gas; and

selectively dispensing the concentrated product gas based at least in part on the selected volume and monitored pressure.

18. The method of claim 17 further comprising:

pressurizing a source gaseous mixture to form the pressurized gaseous mixture using a variable speed pressurizing device;

separating one or more adsorbable components from a pressurized gaseous mixture to form the concentrated product gas; and

selectively controlling a rotational speed associated with the variable speed pressurizing device based at least in part on at least one of the selected volume and monitored pressure.

19. The method of claim 17 further comprising:

proportionately controlling dispensing of the concentrated product gas via a proportional flow control valve being proportionately adjustable from a closed position to an open position; and

selectively adjusting the proportional flow control valve to a desired proportional position based at least in part on at least one of the selected volume and monitored pressure.

20. The method of claim 19 further comprising:

separating one or more adsorbable components from a pressurized gaseous mixture via first and second sieve beds in alternating separating cycles with opposing pressurization and de-pressurization portions associated with each sieve bed to form the concentrated product gas;

determining a decay in pressure of the concentrated product gas associated with one or more transitions between pressurization portions associated with the first and second sieve beds based at least in part on the monitored pressure;

determining a coarse adjustment to the desired proportional position based at least in part on the determined pressure decay; and

selectively adjusting the proportional flow control valve based at least in part on the coarse adjustment.

21. The method of claim 19 further comprising:

determining a desired average pressure of the concentrated product gas based at least in part on the selected volume;

determining a fine adjustment to the desired proportional position based at least in part on the desired average pressure and monitored pressure; and

selectively adjusting the proportional flow control valve based at least in part on the fine adjustment.

22. The method of claim 19 further comprising:

selecting dispensing of the concentrated product gas in a continuous output mode or a pulsed output mode; and

selectively adjusting the proportional flow control valve in conjunction with the selected mode.

23. The method of claim 17 further comprising:

selectively switching an output port connection associated with a user from a vent port to the concentrated product gas and vice versa via a two-position flow control valve having a first position connecting the output port to the vent port and a second position connecting the output port to the concentrated product gas;

sensing inspiration flow through the vent port; and

selectively switching the two-position flow control valve based at least in part on at least one of the selected volume, monitored pressure, and detection of inspiration flow through the vent port.

24. The method of claim 23 further comprising selectively switching the two-position flow control valve to the second position in relation to detection of inspiration flow through the vent port.

25. The method of claim 23 further comprising:

selectively switching the two-position flow control valve to the first position based at least in part on at least one of the selected volume, monitored pressure, and a first time duration in the second position;

determining a breath rate based at least in part on a sequence of detections of inspiration flow through the vent port;

determining the first time duration based at least in part on the determined breath rate;

determining a second time duration associated with dispensing the selected volume over the predetermined time duration based at least in part on the monitored pressure and determined breath rate; and

determining the first time duration based at least in part on allocating the second time duration in relation to the determined breath rate and the predetermined time duration.

26. The method of claim 23 further comprising:

selecting dispensing of the concentrated product gas in a continuous output mode or a pulsed output mode; and

selectively switching the two-position flow control valve in conjunction with the selected mode.

Assignments (18)
RELEASE OF SECURITY INTEREST Recorded May 16, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: INVACARE CORPORATION; FREEDOM DESIGNS, INC.; GARDEN CITY MEDICAL INC.; THE AFTERMARKET GROUP, INC.; DYNAMIC MEDICAL SYSTEMS, LLC; INVACARE CONTINUING CARE, INC.; MEDBLOC, INC.; ADAPTIVE SWITCH LABORATORIES, INC.; CENTRALIZED MEDICAL EQUIPMENT LLC; THE HELIXX GROUP, INC.; INVACARE CANADIAN FINANCE, LLC; INVACARE CANDIAN HOLDINGS, INC.; INVACARE CREDIT CORPORATION; INVACARE FLORIDA CORPORATION; INVACARE FLORIDA HOLDINGS, LLC; INVACARE HOLDINGS, LLC; INVACARE INTERNATIONAL CORPORATION; INVAMEX HOLDINGS LLC; INVACARE OUTCOMES MANAGEMENT LLC
Reel/Frame 063668/0639 →
RELEASE OF SECURITY INTEREST Recorded May 16, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: INVACARE CORPORATION; ADAPTIVE SWITCH LABORATORIES, INC.; THE AFTERMARKET GROUP, INC.; ALTIMATE MEDICAL, INC.; CENTRALIZED MEDICAL EQUIPMENT LLC; CHAMPION MANUFACTURING INC.; FAMILY MEDICAL SUPPLY LLC; THE HELIXX GROUP, INC.; INVACARE CANADIAN HOLDINGS, INC.; INVACARE CANADIAN HOLDINGS, LLC; INVACARE CONTINUING CARE, INC.; INVACARE CREDIT CORPORATION; INVACARE FLORIDA CORPORATION; INVACARE HOLDINGS, LLC; INVACARE INTERNATIONAL CORPORATION; INVACARE SUPPLY GROUP, INC.; INVAMEX HOLDINGS LLC; KUSCHALL, INC.; ROADRUNNER MOBILITY, INCORPORATED; FREEDOM DESIGNS, INC.; GARDEN CITY MEDICAL INC.; INVACARE FLORIDA HOLDINGS, LLC; INVACARE HCS, LLC
Reel/Frame 063662/0430 →
RELEASE OF SECURITY INTEREST Recorded May 16, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: ADAPTIVE SWITCH LABORATORIES, INC.; INVACARE CORPORATION; THE AFTERMARKET GROUP, INC.; ALTIMATE MEDICAL, INC.; CENTRALIZED MEDICAL EQUIPMENT LLC; CHAMPION MANUFACTURING INC.; FAMILY MEDICAL SUPPLY LLC; THE HELIXX GROUP, INC.; INVACARE CANADIAN HOLDINGS, INC.; INVACARE CANADIAN HOLDINGS, LLC; INVACARE CONTINUING CARE, INC.; INVACARE CREDIT CORPORATION; INVACARE FLORIDA CORPORATION; INVACARE HOLDINGS, LLC; INVACARE INTERNATIONAL CORPORATION; INVACARE SUPPLY GROUP, INC.; INVAMEX HOLDINGS LLC; KUSCHALL, INC.; ROADRUNNER MOBILITY, INCORPORATED; FREEDOM DESIGNS, INC.; GARDEN CITY MEDICAL INC.; INVACARE FLORIDA HOLDINGS, LLC; INVACARE HCS, LLC
Reel/Frame 063668/0679 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2023
From: INVACARE CORPORATION
To: VENTEC LIFE SYSTEMS,INC.
Reel/Frame 063608/0374 →
RELEASE OF SECURITY INTEREST Recorded Feb 2, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: INVACARE CORPORATION
Reel/Frame 062575/0556 →
INTELLECTUAL PROPERTY PARTIAL RELEASE (TERM LOAN) Recorded Jan 31, 2023
From: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
To: INVACARE CORPORATION
Reel/Frame 062591/0415 →
INTELLECTUAL PROPERTY PARTIAL RELEASE (TRANCHE I NOTES) Recorded Jan 31, 2023
From: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
To: INVACARE CORPORATION
Reel/Frame 062591/0423 →
RELEASE OF SECURITY INTEREST Recorded Jan 31, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: INVACARE CORPORATION
Reel/Frame 062547/0538 →
INTELLECTUAL PROPERTY PARTIAL RELEASE (TRANCHE II NOTES) Recorded Jan 31, 2023
From: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
To: INVACARE CORPORATION
Reel/Frame 062591/0431 →
RELEASE OF SECURITY INTEREST Recorded Jan 30, 2023
From: GLAS TRUST CORPORATION LIMITED
To: INVACARE CORPORATION
Reel/Frame 062538/0304 →
RELEASE OF SECURITY INTEREST Recorded Jan 30, 2023
From: NATIONAL CITY BANK
To: INVACARE CORPORATION
Reel/Frame 062538/0241 →
RELEASE OF SECURITY INTEREST Recorded Jan 30, 2023
From: GLAS TRUST CORPORATION LIMITED
To: INVACARE CORPORATION
Reel/Frame 062538/0331 →
RELEASE OF SECURITY INTEREST Recorded Jan 30, 2023
From: GLAS TRUST CORPORATION LIMITED
To: INVACARE CORPORATION
Reel/Frame 062538/0312 →
PATENT SECURITY AGREEMENT (TRANCHE I NOTES) Recorded Aug 9, 2022
From: INVACARE CORPORATION; FREEDOM DESIGNS, INC.
To: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
Reel/Frame 061131/0833 →
PATENT SECURITY AGREEMENT (TRANCHE II NOTES) Recorded Aug 9, 2022
From: INVACARE CORPORATION; FREEDOM DESIGNS, INC.
To: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
Reel/Frame 061131/0852 →
PATENT SECURITY AGREEMENT (TERM LOAN) Recorded Aug 9, 2022
From: INVACARE CORPORATION; FREEDOM DESIGNS, INC.
To: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
Reel/Frame 061131/0814 →
SECURITY AGREEMENT Recorded Dec 12, 2010
From: INVACARE CORPORATION; ADAPTIVE SWITCH LABORATORIES, INC.; THE AFTERMARKET GROUP, INC.; ALTIMATE MEDICAL, INC.; CENTRALIZED MEDICAL EQUIPMENT LLC; CHAMPION MANUFACTURING INC.; FAMILY MEDICAL SUPPLY LLC; THE HELIXX GROUP, INC.; INVACARE CANADIAN HOLDINGS, INC.; INVACARE CANDIAN HOLDINGS, LLC; INVACARE CONTINUING CARE, INC.; INVACARE CREDIT CORPORATION; INVACARE FLORIDA CORPORATION; INVACARE HOLDINGS, LLC; INVACARE INTERNATIONAL CORPORATION; INVACARE SUPPLY GROUP, INC.; INVAMEX HOLDINGS LLC; KUSCHALL, INC.; ROADRUNNER MOBILITY, INCORPORATED; FREEDOM DESIGNS, INC.; GARDEN CITY MEDICAL INC.; INVACARE FLORIDA HOLDINGS, LLC; INVACARE HCS, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 025473/0311 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2008
From: SPRINKLE, THOMAS B.
To: INVACARE CORPORATION
Reel/Frame 021868/0974 →