IP Library Patent Application 12275601
Patent Application
App. No. 12/275,601

THIN FILM TRANSISTOR SUBSTRATE, METHOD OF MANUFACTURING THEREOF AND LIQUID CRYSTAL DISPLAY DEVICE

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Quick Facts
Patent No.
US None
App. No.
12/275,601
Abstract

A method for manufacturing a thin film transistor substrate includes forming a thin film transistor array comprising gate lines, data lines and a semiconductor layer on a substrate, applying an organic layer on the thin film transistor array, pressing the organic layer with a mold comprising a prescribed pattern, removing the mold from the organic layer; and hardening the organic layer to form a passivation layer comprising a contact hole and a bank connected to the contact hole.

Claims (41)

1 . A thin film transistor substrate, comprising:

a substrate;

a thin film transistor array comprising gate lines, data lines and a semiconductor layer on the substrate;

a passivation layer on the thin film transistor array, the passivation layer comprising a contact hole and a bank connected to the contact hole; and

a pixel electrode connected to the thin film transistor array through the contact hole.

2 . The thin film transistor substrate of claim 1 , wherein the pixel electrode is positioned in the bank.

3 . The thin film transistor substrate of claim 2 , wherein a top surface extending from the passivation layer to the pixel electrode is flat.

4 . The thin film transistor substrate of claim 1 , wherein the passivation layer further comprises a columnar spacer.

5 . The thin film transistor substrate of claim 1 , further comprising a dielectric layer formed between the passivation layer and the thin film transistor array.

6 . The thin film transistor substrate of claim 5 , wherein the dielectric layer comprises an aperture corresponding to the contact hole.

7 . A method for manufacturing a thin film transistor substrate, the method comprising:

forming a thin film transistor array comprising gate lines, data lines and a semiconductor layer on a substrate;

applying an organic layer on the thin film transistor array;

pressing the organic layer with a mold comprising a prescribed pattern;

removing the mold from the organic layer; and

hardening the organic layer to form a passivation layer comprising a contact hole and a bank connected to the contact hole.

8 . The method of claim 7 , wherein the mold comprises a first projection to form the contact hole and a second projection to form the bank.

9 . The method of claim 8 , wherein the first projection is connected to the second projection.

10 . The method of claim 8 , wherein the passivation layer further comprises a column spacer.

11 . The method of claim 10 , wherein the mold comprises a depression to form the column spacer.

12 . The method of claim 7 , further comprising forming a pixel electrode in the bank, wherein the pixel electrode is connected to the thin film transistor array through the contact hole.

13 . The method of claim 12 , wherein a top surface extending from the passivation layer to the pixel electrode is flat.

14 . The method of claim 13 , wherein the pixel electrode is formed by an inkjet process.

15 . The method of claim 7 , further comprising forming a dielectric layer on the thin film transistor array before applying the organic layer.

16 . The method of claim 15 , further comprising removing a portion of the dielectric layer by an etching process after removing the mold.

17 . A liquid crystal display, comprising:

a first substrate;

a thin film transistor array comprising gate lines, data lines and a semiconductor layer on the first substrate;

a passivation layer on the thin film transistor array, the passivation layer comprising a contact hole and a bank connected to the contact hole;

a first electrode connected to the thin film transistor array through the contact hole;

a second substrate facing the first substrate;

a second electrode on the second substrate; and

a liquid crystal layer between the first substrate and second substrate.

18 . The liquid crystal display of claim 17 , wherein the first electrode is positioned in the bank.

19 . The liquid crystal display of claim 18 , wherein a top surface extending from the passivation layer to the first electrode is flat.

20 . The liquid crystal display of claim 17 , further comprising a column spacer on the passivation layer and supporting an interval between the first substrate and the second substrate.

21 . The liquid crystal display of claim 20 , wherein the column spacer and the passivation layer are made of the same layer and of substantially the same material.

22 . The liquid crystal display of claim 21 , wherein the the column spacer continuously extends from the passivation layer.

23 . The liquid crystal display of claim 17 , further comprising a dielectric layer formed between the thin film transistor array and the passivation layer.

24 . The liquid crystal display of claim 23 , wherein the dielectric layer comprises an aperture corresponding to the contact hole.

25 . The liquid crystal display of claim 17 , further comprising a color filter array on the second substrate and the second electrode.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2012
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029045/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2008
From: CHANG, JAE HYUK
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 021873/0689 →