Preparation and optimization of oxygenated gasolines
View Patent ↗A process for controlling the composition of an xBOB so that the xBOB will yield an oxygenate-containing gasoline which precisely meets desired specifications when mixed with the desired amount of oxygenate. The process involves blending a plurality of blendstocks to produce an xBOB, withdrawing a sample of the xBOB, obtaining spectroscopic measurements for the sample, applying mathematical models that were based on correlation of xBOB spectra to associated oxygenate-containing gasoline properties, to predict laboratory analysis results for oxygenate-containing gasoline properties, and using the analysis results to control and optimize the blending process.
1. A method to control an xBOB output stream, which comprises:
(a) spectroscopically analyzing first xBOB stream to produce a spectrum;
(b) correcting said spectrum mathematically to produce a corrected spectra;
(c) applying a calibration model to said corrected spectra to produce predicted laboratory results, wherein said calibration model correlates a first dataset of previously-obtained corrected spectra of two or more different xBOB mixtures with a second dataset of previously-obtained corrected spectra obtained by spectroscopically analyzing two or more different finished gasoline mixtures, wherein each finished gasoline mixture comprises a distinct xBOB mixture combined with a known quantity of an oxygenate;
(d) transferring said predicted laboratory results to a control system wherein said control system modifys the ratio of blendstock components of said xBOB stream based on said predicted laboratory results to produce an xBOB output stream, such that when said xBOB stream is combined with a fixed, known quantity of a predetermined oxygenate an oxygenate-containing gasoline product is produced having preset physical properties.
2. A method in accordance with claim 1 wherein said xBOB stream comprises mixtures of hydrocarbons selected form the group consisting of catalytically cracked naphtha, coker naphtha, reformate, virgin naphtha, isomerate, alkylate, raffinate, natural gasoline, polymer gasoline, pyrolysis gasoline, pentane, butane, xylene, toluene, and mixtures thereof.
3. A method in accordance with claim 1 wherein said analyzing comprises at least one method selected from the group consisting of nuclear magnetic resonance spectroscopy, Raman spectroscopy, and infrared (IR) spectroscopy.
4. A method in accordance with claim 1 wherein said-analyzing comprises near infrared spectroscopy.
5. A method in accordance with claim 1 wherein said oxygenate is a monohydric aliphatic alcohol having from about one to about 10 carbon atoms per molecule.
6. A method in accordance with claim 5 wherein said monohydric aliphatic alcohol is selected from the group consisting of methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, 2-methyl-1-propanol, 2-methyl-2-propanol, 1-pentanol, 2-pentanol, 2-methyl-1-butanol, 3-methyl-1-butanol, 2-methyl-2-butanol, 3-methyl-2-butanol and mixtures of two or more thereof.
7. A method in accordance with claim 1 wherein said oxygenate is selected from the group consisting of methanol and ethanol.
8. A method in accordance with claim 1 wherein said physical properties are selected from the group consisting of research octane, motor octane, T10 distillation, T20 distillation, T50 distillation, T90 distillation, E200, E300, olefin content, paraffins content, aromatics content, and benzene content.
9. A method in accordance with claim 1 wherein said control system performs said modifying of step (f).