Explosion-proof material and its processing method
View Patent ↗The present invention provides an explosion-proof material which includes a high-porosity sheet ( 11 ); With one side( 12 ) of the material as center, the high-porosity sheet ( 11 ) is wound into multilayer material body( 1 ) along the direction perpendicular to the side( 12 ); The skeleton( 13 ) is inserted between the multilayer high-porosity sheet ( 11 ) of the material body( 1 ); The present invention also provides a processing method for explosion-proof material, including: inserting the skeleton ( 13 ) between the high-porosity sheet ( 11 ), cutting off the high-porosity sheet ( 11 ), and the high-porosity sheet in which the skeleton( 13 ) is inserted is wound into multilayer explosion-proof material. The present invention adopts skeleton to support the body of high-porosity sheet, and thus can effectively prevent the material body from collapse and deformation. Featured by simple structure and easiness of processing, the present invention can effectively prevent explosion accident, thus achieving the safety, environment friendness and reliability of storage-transport vessel.
1. An explosion-proof material comprising a high-porosity sheet ( 11 ), said high-porosity sheet ( 11 ) being rolled up into a multilayer material body ( 1 ) with one side edge ( 12 ) of said high-porosity sheet ( 11 ) as an axis, and along a direction perpendicular to this side edge ( 12 ), characterized in that a skeleton( 13 ) is inserted in the gaps between any two layers of the multilayer material body ( 1 ) to fix and support the material body ( 1 ), wherein said skeleton ( 13 ) is at least one of
formed by interweaving a carriage ( 131 ) and a stiffening ring ( 132 ), the stiffening ring ( 132 ) being located in the middle of the carriage ( 131 ) and fixed on it, the shape of the skeleton( 13 ) corresponding to the shape of material body ( 1 );
composed of columns( 133 ) and beam( 134 ), said columns( 133 ) are inserted between the high-porosity sheet ( 11 ) of the material body ( 1 ) and project on the upper and lower end surfaces of the material body( 1 ), and the beam( 134 ) is connected with the projection parts of columns( 133 ) on the upper and lower end surfaces of material body ( 1 );
composed of more than one framework( 135 ), these frameworks( 135 ) setting up between the multilayer high-porosity sheet ( 11 ) of the material body( 1 ), and the multiple frameworks( 135 ) connecting at their top and bottom; and
composed of two parts, the upper skeleton and the lower skeleton( 136 ), the upper and lower skeletons( 136 ) respectively including mutually connected end frames( 1361 ) and insertion frames( 1362 ), said end frames( 1361 ) respectively putting over the upper and lower end surfaces of the material body( 1 ), and said insertion frames( 1362 ) inserting in the gap between the multilayer high-porosity sheet ( 11 ) of the material body( 1 ), for the purpose of fixing and supporting.
2. The explosion-proof material of claim 1 , characterized in that said skeleton ( 13 ) is made from elastic material.
3. The explosion-proof material of claim 1 , characterized in that said skeleton ( 13 ) is a continuous skeleton.
4. The explosion-proof material of claim 1 , characterized in that said skeleton ( 13 ) is a discontinuous skeleton.
5. The explosion-proof material of claim 1 , characterized in that said skeleton ( 13 ) is inserted in more than one position.
6. The explosion-proof material of claim 2 or 3 or 4 or 5 , characterized in that said carriage ( 131 ) is undulated shape.
7. The explosion-proof material of claim 2 or 3 or 4 or 5 , characterized in that said carriage ( 131 ) is a rectangle framework.
8. The explosion-proof material of claim 1 , characterized in that said material body ( 1 ) may be in the shape of cuboid or cube or polygonal column.
9. The explosion-proof material of claim 1 , characterized in that said high-porosity sheet ( 11 ) is made from one of metallic material, alloy material and materials obtained through metallic/non-metallic coating technology or their combination.
10. The explosion-proof material of claim 1 , characterized in that said skeleton( 13 ) is made from one of metallic material, non-metal material, alloy material and materials obtained through metallic/non-metallic coating technology or their combination.
11. A processing method for explosion-proof material, characterized in that the method includes the following steps:
Step 1: Through cutting, a grid form semi-finished material is formed from the original curly open-width foil material;
Step 2: Gradually expanding and stretching both sides of the grid form semi-finished material, a high-porosity sheet ( 11 ) is obtained;
Step 3: With one side( 12 ) of this high-porosity sheet ( 11 ) as an axis, winding the material along the direction being perpendicular to this side;
Step 4: During the process of winding inserting the skeleton( 13 ) into the gap between any two layers of the high-porosity sheet ( 11 ); winding the material continually until it forms a circular cylinder with required diameter; cutting off the high-porosity sheet ( 11 ), and thus forming the explosion-proof material, wherein Step 4 includes at least one of
a first procedure of
Step 4.1: conducting pre-opening treatment on the skeleton ( 13 ) formed by interweaving the undulated carriage( 131 ) and a stiffening ring( 132 ) or rectangular carriage( 131 ) and stiffening ring( 132 ), said stiffening ring ( 132 ) being located in the middle of the carriage ( 131 ) and fixed on it, the shape of the skeleton ( 13 ) corresponding to the shape of the wound circular cylinder;
Step 4.2: inserting the pre-opened skeleton( 13 ) into the high-porosity sheet ( 11 ), this skeleton( 13 ) is inserted into one position or multiple positions in a continuous or spiral or discontinuous manner, wherein Step 4.2 includes a procedure of
inserting the skeleton( 13 ) formed by interweaving the undulated carriage( 131 ) and stiffening ring( 132 ) in multiple positions, or
inserting the skeleton( 13 ) formed by interweaving the rectangular carriage( 131 ) and stiffening ring( 132 ) in multiple positions, or
inserting said two kinds of skeletons( 13 ) in multiple positions in combined manner;
a second procedure of
Step 4.1′: in the process of winding said high-porosity sheet ( 11 ), string columns( 133 ) on multiple positions between multilayer high-porosity sheet ( 11 ) of material body, so that the columns project on the upper and lower end surfaces of material body ( 1 );
Step 4.2′: connecting the parts of columns projecting on the upper and lower end surfaces of material body( 1 ) with a beam( 134 ), so as to form the properly inserted skeleton( 13 );
a third procedure of
Step 4.1″: in the process of winding said high-porosity sheet ( 11 ), setting up multiple frameworks( 135 ) between the multilayer high-porosity sheet ( 11 ) of the material body, with these frameworks being separated with each other at certain angle interval;
Step 4.2″:connecting multiple frameworks( 135 )with each other at their top and bottom, so as to form properly inserted skeleton( 13 ); and
a fourth procedure of
Step 4.1″′: in the process of winding said high-porosity sheet( 11 ), inserting the upper and lower skeleton( 136 ) composed of mutually connected end frames( 1361 ) and insertion frames( 1362 ), said end frames( 1361 ) being respectively put over the upper and lower end surfaces of the material body( 1 ), and said insertion frames ( 1362 ) being inserted in the gap between multilayer high-porosity sheet ( 11 ) of the material body( 1 ), for the purpose of fixing and supporting.
12. A processing method for explosion-proof material, characterized in that this method includes the following steps:
Step 1: Through cutting, a grid form semi-finished material is formed from the curly open-width original foil material;
Step 2: Gradually expanding and stretching outward both sides of the grid form semi-finished material, so as to obtain a high-porosity sheet ( 11 );
Step 3: With one side( 12 ) of this high-porosity sheet ( 11 ) as the center, winding the material along the direction perpendicular to this side;
Step 4: After winding to the specified extent, cutting off the high-porosity sheet ( 11 ), inserting the skeleton( 13 ) in the gap between the rolled circular cylinder material layers, so as to form multilayer explosion-proof material, wherein Step 4 includes at least one of
a first procedure of
Step 4.1: conducting pre-opening treatment on the skeleton ( 13 ) formed by interweaving the undulated carriage( 131 ) and a stiffening ring( 132 ) or rectangular carriage( 131 ) and stiffening ring( 132 ), said stiffening ring ( 132 ) being located in the middle of the carriage ( 131 ) and fixed on it, the shape of the skeleton ( 13 ) corresponding to the shape of the wound circular cylinder;
Step 4.2: inserting the pre-opened skeleton( 13 ) into the high-porosity sheet ( 11 ), this skeleton( 13 ) is inserted into one position or multiple positions in a continuous or spiral or discontinuous manner, wherein Step 4.2 includes a procedure of
inserting the skeleton( 13 ) formed by interweaving the undulated carriage( 131 ) and stiffening ring( 132 ) in multiple positions, or
inserting the skeleton( 13 ) formed by interweaving the rectangular carriage( 131 ) and stiffening ring( 132 ) in multiple positions, or
inserting said two kinds of skeletons( 13 ) in multiple positions in combined manner;
a second procedure of
Step 4.1′: in the process of winding said high-porosity sheet ( 11 ), string columns( 133 ) on multiple positions between multilayer high-porosity sheet ( 11 ) of material body, so that the columns project on the upper and lower end surfaces of material body ( 1 );
Step 4.2′: connecting the parts of columns projecting on the upper and lower end surfaces of material body( 1 ) with a beam( 134 ), so as to form the properly inserted skeleton( 13 );
a third procedure of
Step 4.1″: in the process of winding said high-porosity sheet ( 11 ), setting up multiple frameworks( 135 ) between the multilayer high-porosity sheet ( 11 ) of the material body, with these frameworks being separated with each other at certain angle interval;
Step 4.2″: connecting multiple frameworks( 135 )with each other at their top and bottom, so as to form properly inserted skeleton( 13 ); and
a fourth procedure of
Step 4.1′″: in the process of winding said high-porosity sheet( 11 ), inserting the upper and lower skeleton( 136 ) composed of mutually connected end frames( 1361 ) and insertion frames( 1362 ), said end frames( 1361 ) being respectively put over the upper and lower end surfaces of the material body( 1 ), and said insertion frames ( 1362 ) being inserted in the gap between multilayer high-porosity sheet ( 11 ) of the material body( 1 ), for the purpose of fixing and supporting.