Method of manufacturing seamless pipe or tube
View Patent ↗A billet is provided on a pass line between a pusher and a plug, and the billet is advanced and caught between a plurality of inclined rolls. At least between when said caught billet contacts said plug and when the piercing and rolling reaches a steady state, the advancing speed of the billet is not less than the advancing speed of the billet when the piercing and rolling is carried out without pushing the billet forward by the pusher in the steady state. By this manufacturing method, inner surface defects at a tip end of a hollow shell can be restrained.
1. A method of manufacturing a seamless pipe or tube by piercing and rolling a billet using a piercing mill comprising a pusher provided on an inlet side along a pass line, a plug provided on an outlet side along the pass line, and a plurality of inclined rolls provided opposed to one another with the plug therebetween, said method comprising the steps of:
placing said billet on the pass line between said pusher and said plug;
advancing said billet to be caught between said plurality of inclined rolls; and
pushing said billet forward by said pusher so that at least between when said caught billet contacts said plug and when the piercing and rolling reaches a steady state, a advancing speed of said billet is at least equal to the advancing speed of said billet when the piercing and rolling is carried out without pushing said billet forward by said pusher in the steady state, and further comprising the step of setting the position of said inclined rolls before the piercing and rolling so that Expressions (1) and (2) are satisfied,
Dg/d≧ 4.5 (1)
−0.01053EL+0.8768≦DFT≦−0.01765EL+0.9717 (2)
where Dg is a roll diameter (mm) of a gorge part of said inclined roll, d is a outer diameter (mm) of said billet, DFT is a gorge draft ratio, and EL is a piercing and roiling ratio in Expression (2), and said ratios are defined by Expressions (3) and (4):
DFT= Rg/d (3)
EL= L 1 /L 0 (4)
where Rg is a roll interval (mm) that is minimized at the gorge part, L 0 is a length (mm) of said billet, and L 1 is a length (mm) of a hollow shell after piercing.
2. The method of manufacturing a seamless pipe or tube according to claim 1 , wherein said step of pushing forward comprises the step of pushing said billet forward by said pusher so that at least between when said caught billet contacts said plug and when the piercing and rolling reaches the steady state, thrust load acting on said plug is at least equal to thrust load acting on said plug when piercing and rolling is carried out without pushing said billet forward by said pusher in the steady state.
3. The method of manufacturing a seamless pipe or tube according to claim 1 , further comprising the step of stopping pushing said billet forward by said pusher when the piercing and rolling reaches the steady state.
4. The method of manufacturing a seamless pipe or tube according to claim 3 , wherein said piercing mill further comprises a detector provided on said outlet side to detect whether a tip end of a hollow shell passes between a rear ends of said inclined rolls, and
in said stopping step, said pushing forward of said billet by said pusher is stopped when said detector detects the tip end of the hollow shell passing between the rear ends of said inclined rolls.