A sun visor for use in a vehicle is disclosed. The sun visor includes a first and second visor body shell. The shells define a retaining channel for a slider on a visor pivot rod and may be engaged and enclosed about the slider. It is also contemplated that the sun visor has a combination slider and detent slidably supported in channels molded into the first and second visor shells. A support arm may be provided and is readily offset from the combination slider and detent and is slidable relative thereto.
1. A sun visor for a vehicle, said visor comprising:
a pivot rod;
a combination slider and detent attached to said pivot rod;
a first shell and second shell being engageable to form a visor body; and
said combination slider and detent being slidably retained between said first shell and said second shell, said slider and detent having a flexible cover member arranged over a predetermined portion thereof, said flexible cover member having an inside and outside surface, said inside surface engages said combination slider and detent and said outside surface engages said first and second shell.
2. The visor of claim 1 wherein said cover member is made of a polypropylene material.
3. The visor of claim 2 wherein said polypropylene is spun bonded.
4. The visor of claim 1 wherein said cover member is secured to an outside surface of said slider with a fastener.
5. The visor of claim 4 wherein said fastener is a rivet.
6. The visor of claim 4 further comprising a second fastener.
7. The visor of claim 1 wherein said cover partially surrounds said slider and detent.
8. The visor of claim 1 further comprising a support arm slidably engaging said slider and detent.
9. The visor of claim 1 wherein said first shell having a channel arranged therein and said second shell having a channel arranged therein.
10. The visor of claim 9 further comprising a plurality of locating projections extending from a surface of said slider, said projections are slidably arranged in one of said channels.
11. A visor for use in a vehicle comprising:
a first shell having a channel;
a second shell engageable with said first shell to form a visor body;
a slider arranged in said visor body, said slider having at least one locating projection slidably engaging said channel;
a detent assembly attached to said slider;
a support arm slidably engaging said slider; and
a flexible cover member arranged over a predetermined portion of said slider and said detent, said flexible cover member having an inside and outside surface, said inside surface engages said combination slider and detent and said outside surface engages said first and second shell.
12. The visor of claim 11 wherein said cover member is made of a polypropylene material.
13. The visor of claim 12 wherein said polypropylene is spun bonded.
14. The visor of claim 11 wherein said cover member contacts an outside surface of said detent and said slider.
15. The visor of claim 14 further comprising a fastener, said fastener secures said cover member to said detent and said slider.
16. The visor of claim 11 wherein said cover member partially surrounds said slider and said detent.
17. The visor of claim 11 wherein said support arm is offset from said channel.
18. The visor of claim 11 wherein said slider having a plurality of locating projections.
19. The visor of claim 18 wherein at least one of said plurality of locating projections extends from each side of said slider.
20. A method of manufacturing a sun visor comprising the steps of:
molding a first and second visor shell, each of said shells having a molded channel on an interior side thereof;
aligning a slider attached to a pivot rod with said at least one shell having said channel, said slider is partially surrounded by a flexible polypropylene cover member; and
attaching said shells wherein said slider is secured between said visor shells in a single step assembly and is thereby slidably retained by said visor shells.