Tire composition with improved vulcanizing agent
View Patent ↗A tire composition with a Shore A hardness, according to DIN 53 505 and ASTM D2240, of not less than 40 and not greater than 95 and a glass-transition temperature T g (E″max), according to DIN 53 513 with a specified temperature sweep of −80° C. to +80° C. and a specified compression of 10+0.2% at 10 Hz, not less than −80° C. and not greater than 0° C., with improved abrasion performance, in particular for pneumatic tires, has the following composition: at least one vulcanizable diene rubber selected from natural rubbers, synthetic polyisoprene rubbers, polyisobutylene rubbers, polybutadiene rubbers (BR), and random styrene-butadiene rubbers; from 35 to 300 phr of at least one active filler selected from carbon blacks, silicas, silicon based fillers, and metal oxides, of which at least 10 phr must be carbon blacks, silicas, or some combination thereof; from 0 to 250 phr of other or further additives; from 0.1·10 −3 to 42·10 −3 mhr (mol per hundred parts of rubber) of a vulcanizing agent which crosslinks with a functionality>4; and from 0.1 to 10 phr of at least one vulcanization accelerator.
1. A tire composition with a Shore A hardness, according to DIN 53 505 and ASTM D2240, of not less than 40 and not greater than 95 and a glass-transition temperature Tg (E″max), according to DIN 53 513 with a specified temperature sweep of −80° C. to +80° C. and a specified compression of 10 +0.2% at 10 Hz, not less than −80 ° C. and not greater than 0° C., having the composition comprising:
of at least one vulcanizable diene rubber selected from natural rubbers, synthetic polyisoprene rubbers, polvisobutvlene rubbers, polvbutadiene rubbers (BR), and random styrene-butadiene rubbers;
from 35 to 300 phr of at least one active filler selected from carbon blacks, silicas, silicon based fillers, and metal oxides, of which at least 10 phr must be carbon black, silica, or some combination thereof;
from 0 to 250 phr of other or further additives;
from 0.1·10 −3 to 42·10 −3 mhr (mol per hundred parts of rubber) of a vulcanizing agent which crosslinks with a functionality>4; and
from 0.1 to 10 phr of at least one vulcanization accelerator; and
wherein the vulcanizing agent comprises a sulfur-containing structure of the general formula:
G[C a H 2a —CH 2 —S x Y] n
wherein G is a polyvalent hydrocarbon group and/or heterohydrocarbon group and or siloxane group containing 1 to 100 atoms; each occurrence of Y is independently selected from a rubber active group; and each occurrence of subscripts a, x and n are integers independently given by a is 0 to 6; x is 0 to 8; and n is 2 to 8.
2. A tire composition with a Shore A hardness, according to DIN 53 505 and ASTM D2240, of not less than 40 and not greater than 95 and a glass-transition temperature Tg (E″max), according to DIN 53 513 with a specified temperature sweep of −80° C. to +80° C. and a specified compression of 10 +0.2% at 10 Hz, not less than −80° C. and not greater than 0° C., having the composition comprising:
of at least one vulcanizable diene rubber selected from natural rubbers, synthetic polyisoprene rubbers, polyisobutylene rubbers, polybutadiene rubbers (BR), and random styrene-butadiene rubbers;
from 35 to 300 phr of at least one active filler selected from carbon blacks, silicas, silicon based fillers, and metal oxides, of which at least 10 phr must be carbon black, silica, or some combination thereof;
from 0 to 250 phr of other or further additives;
from 0.1·10 −3 to 42·10 31 3 mhr (mol per hundred parts of rubber) of a vulcanizing agent which crosslinks with a functionality>4; and
from 0.1 to 10 phr of at least one vulcanization accelerator; and
wherein the vulcanizing agent comprises
wherein each occurrence of subscripts n, o, k, j and x are integers independently given by m is 0 to 2; o, k, j are positive integers; and x is 2 to 8; wherein each R′, R″ is independently selected from the group consisting of a hydrogen atom, a monovalent hydrocarbon of up to 20 carbon atoms and a halogen atom.
3. A tire composition with a Shore A hardness, according to DIN 53 505 and ASTM D2240, of not less than 40 and not greater than 95 and a glass-transition temperature Tg (E″max), according to DIN 53 513 with a specified temperature sweep of −80° C. to +80° C. and a specified compression of 10+0.2% at 10 Hz, not less than −80° C. and not greater than 0 ° C., having the composition comprising:
of at least one vulcanizable diene rubber selected from natural rubbers, synthetic polvisoprene rubbers, polvisobutvlene rubbers, polvbutadiene rubbers (BR), and random styrene-butadiene rubbers;
from 35 to 300 phr of at least one active filler selected from carbon blacks, silicas, silicon based fillers, and metal oxides, of which at least 10 phr must be carbon black, silica, or some combination thereof;
from 0 to 250 phr of other or further additives;
from 0.1·10 −3 to 42·10 −3 mhr (mol per hundred parts of rubber) of a vulcanizing agent which crosslinks with a functionality>4; and
from 0.1 to 10 phr of at least one vulcanization accelerator; and
wherein the vulcanizing agent comprises
wherein each occurrence of subscripts k, o, j, x, x′ and x″ are integers independently given by x, x′, x″ are 2 to 8; o, k, j are positive integers; wherein each R′, R″ is independently selected from the group consisting of a hydrogen atom, a monovalent hydrocarbon of up to 20 carbon atoms and a halogen atom.
4. The tire composition as claimed in claim 3 , wherein the vulcanizing agent comprises
wherein each occurrence of subscripts k, o, j, x, x′ and x″ are integers independently given by x, x′, x″ are 2 to 8; o, k, j are positive integers; wherein each R′, R″ is independently selected from the group consisting of a hydrogen atom, a monovalent hydrocarbon of up to 20 carbon atoms and a halogen atom.
5. The tire composition as claimed in claim 1 , wherein the vulcanizing agent comprises
wherein G is a cyclic structure and each occurrence of Y is independently selected from a rubber active group; and each occurrence of subscripts x and n are integers independently given by x is 0 to 8 and n is 2 to 8.
6. The tire composition as claimed in claim 5 , wherein the vulcanizing agent comprises
wherein each occurrence of Y is independently selected from a rubber active group; and each occurrence of subscripts x and n are integers independently given by x is 0 to 8 and n is 2 to 8.
7. The tire composition as claimed in claim 6 , wherein the vulcanizing agent comprises
wherein each occurrence of Y is independently selected from a rubber active group comprising sulfur containing functionalities;
and each occurrence of subscripts x and n are integers independently given by x is 0 to 8 and n is 2 to 8.
8. The tire composition as claimed in claim 6 , wherein the vulcanizing agent comprises
wherein each occurrence of Y is independently selected from a rubber active group comprising sulfur containing functionalities;
and each occurrence of subscripts x are integers independently given by x is 0 to 8.
9. The tire composition as claimed in claim 1 , comprises from 30 to 100 phr of at least one diene rubber.
10. The tire composition as claimed in claim 1 , further comprising additional ingredients:
wherein fillers comprises Silica, other metal oxides, other metal salts microgels or carbon black; wherein unsaturated elastomeres comprises SBR, BR, NR, IR, SIR, SIBR, IBR, SSBR, ESBR, IIR, HIIR, EPDM, NBR or mixtures thereof; and
wherein further additives comprises softeners.
11. The tire composition as claimed in claim 10 , wherein softeners comprises mineral oils, vegetable oils, esters, low M w -polymers, biomass-to-liquid-oils or blends thereof.
12. The tire composition as claimed in claim 1 , wherein at least one diene rubber has been selected from the group consisting of natural polyisoprene and/or synthetic polyisoprene and/or polybutadiene and/or styrene-butadiene copolymer and/or solution-polymerized styrene-butadiene copolymer and/or emulsion-polymerized styrene-butadiene copolymer and/or butadiene-isoprene copolymer and/or styrene-isoprene-butadiene terpolymer and/or butyl rubber and/or halobutyl rubber.
13. The tire composition as claimed in claim 1 , wherein the quantitative proportion of the entire amount of vulcanization accelerator is from 0.1 to 20 phr.
14. The tire composition as claimed in claim 13 , wherein the quantitative proportion of the entire amount of vulcanization accelerator is from 0.1 to 15 phr.
15. The tire composition as claimed in claim 1 , wherein the quantitative proportion of the further additives is from 10 to 220 phr.
16. The tire composition as claimed in claim 15 , wherein the quantitative proportion of the further additives comprises from 10 to 200 phr.
17. The tire composition as claimed in claim 1 , wherein the quantitative proportion of the fillers comprises from 35 to 150 phr.
18. The tire composition as claimed in claim 1 , wherein the filler is at least one amorphous silica.
19. The tire composition as claimed in claim 1 , wherein the filler comprises amorphous silica and carbon black.
20. The tire composition as claimed in claim 1 , wherein the filler is at least one carbon black.
21. The tire composition as claim 20 , wherein the carbon black has an iodine absorption number of from 25 to 300 g/kg and a DBP number from 50 to 300 cm 3 /100 g.
22. In a method for producing a tire, the improvement which comprises utilizing a tire composition as claimed in claim 1 , for producing said tire.
23. In a method for producing a tread of a tire, the improvement which comprises utilizing a tire composition as claimed in claim 1 , for producing the tread of the tire.
24. In a method for producing a body mixture of a tire, the improvement which comprises utilizing a tire composition as claimed in claim 1 , for producing the body mixture of the tire.
25. In a method for producing a body mixture of a tire, the improvement which comprises utilizing a tire composition as claimed in claim 1 , for producing the body mixture of the tire, including sidewall, inner liner, apex, belt, shoulder, belt profile, squeegee, carcass, bead reinforcement, and/or solid tire.