IP Library Granted Patent US 7,790,643
Granted Patent B2
US 7,790,643 · App. 12/304,565 · Granted Sep 7, 2010

Urethane foam reinforcing material

Assignee: Toyo Boseki Kabushiki Kaisha
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Quick Facts
Patent No.
US 7,790,643
App. No.
12/304,565
Granted
Sep 7, 2010
Kind
B2
Abstract

A reinforcing material for urethane foam effectively protects a molded urethane foam body and suppresses fricatives with a metal spring, having high productivity and excellent handleability and being applicable to a molded urethane foam body with highly uneven shape at low cost. It is a reinforcing material for urethane foam wherein a nonwoven fabric A having single fiber linear density of 1.0 to 3.0 dtex and a nonwoven fabric B having single fiber linear density of 0.5 to 2.5 dtex are laminated by needlepunching process by inserting needles from a direction of the nonwoven fabric A with a needle density of 35 to 70 needles/cm 2 .

Claims (8)

1. A reinforcing material for urethane foam wherein a nonwoven fabric A having single fiber linear density of 1.0 to 3.0 dtex and a nonwoven fabric B having single fiber linear density of 0.5 to 2.5 dtex are laminated by needlepunching process with a needle density of 35 to 70 needles/cm 2 by inserting needles from a direction of nonwoven fabric A.

2. The reinforcing material for urethane foam according to claim 1 , wherein the nonwoven fabric A has an initial modulus of 10 to 100 N/5 cm and elongation of 2 to 50% while the nonwoven fabric B has an initial modulus of 30 to 200 N/5 cm and an elongation of 5 to 50%.

3. The reinforcing material for urethane foam according to claim 1 , wherein the nonwoven fabric B contains carbon black in an amount of 0.5 to 5% by weight.

4. The reinforcing material for urethane foam according to claim 1 , wherein the nonwoven fabric A has an initial modulus of 10 to 100 N/5 cm and elongation of 2 to 50% while the nonwoven fabric B has an initial modulus of 30 to 200 N/5 cm and an elongation of 5 to 50%, and contains carbon black in an amount of 0.5 to 5% by weight.

5. A reinforcing material for urethane foam, comprising a three-layer structure having a nonwoven fabric A with single fiber linear density of 1.0 to 3.0 dtex as an outer layer and a nonwoven fabric B with single fiber linear density of 0.5 to 2.5 dtex as an inner layer laminated by needlepunching process with a needle density of 35 to 70 needles/cm 2 .

6. The reinforcing material for urethane foam according to claim 5 , wherein the nonwoven fabric A has an initial modulus of 10 to 100 N/5 cm and elongation of 2 to 50% while the nonwoven fabric B has an initial modulus of 30 to 200 N/5 cm and an elongation of 5 to 50%.

7. The reinforcing material for urethane foam according to claim 5 , wherein the nonwoven fabric B contains carbon black in an amount of 0.5 to 5% by weight.

8. The reinforcing material for urethane foam according to claim 5 , wherein the nonwoven fabric A has an initial modulus of 10 to 100 N/5 cm and elongation of 2 to 50% while the nonwoven fabric B has an initial modulus of 30 to 200 N/5 cm and an elongation of 5 to 50%, and contains carbon black in an amount of 0.5 to 5% by weight.

Assignments (4)
CHANGE OF NAME Recorded Aug 7, 2023
From: TOYO BOSEKI KABUSHIKI KAISHA
To: TOYOBO CO., LTD.
Reel/Frame 064504/0525 →
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2008
From: KANDA, KAZUNORI; TERAMAE, KAZUHIRO; YAMAMOTO, TOSHIYA
To: TOYO BOSEKI KABUSHIKI KAISHA
Reel/Frame 022035/0058 →
Priority Claims (1)
JP 2006-166277 · Jun 15, 2006 · national
Continuity (1)
Related Publication 20090247037A1 · Oct 1, 2009