IP Library Granted Patent US 8,025,946
Granted Patent B2
US 8,025,946 · App. 12/310,533 · Granted Sep 27, 2011

Vibration-welded structure

Assignee: Calsonic Kansei Corporation
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Quick Facts
Patent No.
US 8,025,946
App. No.
12/310,533
Granted
Sep 27, 2011
Kind
B2
Abstract

A vibration-welded structure includes a welding rib having a weld surface, which is provided on each of two parts to be welded with each other. At least one guide portion is provided on one of the two parts, and the at least one guide portion is capable of guiding a movement of the welding rib of the other of the two parts in a vibration direction.

Claims (25)

1. A vibration-weld structure comprising:

two parts including a first part and a second part, each of said two parts including a welding rib having a weld surface, said weld surface of said welding rib of said first part to be welded to said weld surface of said welding rib of said second part; and

a guide portion integrally provided on said welding rib of at least a first one of said two parts, said guide portion being configured to guide a movement of said welding rib of a second one of said two parts in a vibration direction along a longitudinal axis of said weld surface of said welding rib of said second one of said two parts;

wherein said guide portion is arranged across said welding rib of said first one of said two parts.

2. The vibration-weld structure of claim 1 , wherein said guide portion comprises a first guide portion on said first part, further comprising a second guide portion on said second part.

3. The vibration-weld structure of claim 2 , wherein said first guide portion and said second guide portion are arranged to be offset from each other with an interval between said first guide portion and said second guide portion, said interval being larger than a vibration amplitude of said welding rib of each of said two parts during vibration-welding.

4. The vibration-weld structure of claim 1 , wherein:

said two parts are configured to be joined with each other at an angle; and

said weld surface of said welding rib of said first part is parallel to the vibration direction along the longitudinal axis of said weld surface, and said welding rib of said first part has a part-connecting surface formed at an angle relative to said weld surface, said angle being equal to a joined angle between said two parts.

5. The vibration-weld structure of claim 1 , wherein:

said two parts are configured to be joined with each other at an angle; and

said weld surface of said welding rib of each of said parts is parallel to the vibration direction along the longitudinal axis of said weld surface, and said welding rib of each of said parts has a part-connecting surface formed at an angle relative to said weld surface;

a sum of the angles of said part-connecting surface of said welding rib of each of said two parts relative to said weld surface of said welding rib of each of said two parts, respectively, is equal to a joined angle between said two parts.

6. The vibration-weld structure of claim 1 , wherein said welding rib of each of said two parts has a tapered trapezoidal-shaped cross-section.

7. The vibration-weld structure of claim 1 , wherein said guide portion has a height larger than a height of said welding rib of said first one of said two parts.

8. The vibration-weld structure of claim 1 , wherein said guide portion has a notch section for receiving said welding rib of said second one of said two parts.

9. The vibration-weld structure of claim 8 , wherein said notch section has a tapered shape having a broad width at an entry side and a narrow width at a depth side.

10. The vibration-weld structure of claim 8 , wherein said notch section has a two-stepped tapered shape, wherein an opening angle of said notch section at a depth side is smaller than an opening angle of said notch section at an entry side.

11. The vibration-weld structure of claim 10 , wherein said opening angle at said depth side corresponds to a cross-sectional shape of said welding rib of said second one of said two parts.

12. The vibration-weld structure of claim 1 , wherein said guide portion is arranged across said welding rib of said first one of said two parts so as to be orthogonal with respect to said first one of said two parts.

13. A vibration-weld structure comprising:

two parts including a first part and a second part, each of said parts including a welding rib having a weld surface, said weld surface of said welding rib of said first part to be welded to said weld surface of said welding rib of said second part; and

a guide portion provided on at least a first one of said two parts, said guide portion being configured to guide a movement of said welding rib of a second one of said two parts in a vibration direction along a longitudinal axis of said weld surface of said welding rib of said second one of said two parts;

wherein said two parts are configured to be joined with each other at an angle; and

wherein said weld surface of said welding rib of said first part is parallel to the vibration direction along the longitudinal axis of said weld surface, and said welding rib of said first part has a part-connecting surface formed at an angle relative to said weld surface, said angle being equal to a joined angle between said two parts.

Assignments (2)
CHANGE OF NAME Recorded Jun 12, 2025
From: CALSONIC KANSEI CORPORATION
To: MARELLI CORPORATION
Reel/Frame 071577/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2009
From: FUJITA, KYO; KANEKO, MINORU
To: CALSONIC KANSEI CORPORATION
Reel/Frame 022353/0809 →
Priority Claims (1)
JP 2007-130269 · May 16, 2007 · national
Continuity (1)
Related Publication 20100239813A1 · Sep 23, 2010