Piezoelectric resonator and method for manufacturing thereof
View Patent ↗A piezoelectric resonator includes a resonator substrate, a base substrate supporting the resonator substrate, a lid substrate covering a surface of the resonator substrate, the surface being on an opposite side of a surface facing the base substrate, a first excitation electrode formed on the surface of the resonator substrate facing the lid substrate, a second excitation electrode formed on the surface of the resonator substrate facing the base substrate, and a third electrode provided on the surface of the resonator substrate facing the base substrate, the third electrode being electrically connected to the first excitation electrode through a concave portion which is formed on a side surface of the resonator substrate.
1. A method for manufacturing a piezoelectric resonator comprising:
preparing a resonator substrate member, a base substrate member and a lid substrate member;
forming a plurality of resonator elements and a penetrating hole corresponding to each of the resonator elements on the resonator substrate member;
forming a first excitation electrode on at least a part of the resonator element on one main surface of the resonator substrate member, forming a second excitation electrode on at least a part of the resonator element on the other main surface of the resonator substrate member, forming a third electrode on at least a part of the other main surface, and forming an electrode connected the first and the third electrode on at least of the internal surface of the penetrating hole;
forming a plurality of holes each corresponding to the resonator element on the base substrate member;
bonding the lid substrate member to the one main surface of the resonator substrate member, and bonding the base substrate member to the other main surface of the resonator substrate member such that the resonator element corresponds to the holes of the base substrate member; and
cutting the lid substrate member, the resonator substrate member and the base substrate member so as to leave a part of the internal surface of the penetrating hole.
2. The method for manufacturing a piezoelectric resonator according to claim 1 , wherein, the resonator substrate member forming step including,
forming a first corrosion-resistant film on both main surfaces of the resonator substrate member;
removing the first corrosion-resistant film on a penetrating hole portion to be formed therein with the penetrating hole, patterning the penetrating hole portion;
forming the penetrating hole in the penetrating hole portion from which the first corrosion-resistant film has been removed;
removing the first corrosion-resistant film on a inverted-mesa portion to be formed therein with the resonator element, patterning the inverted-mesa portion;
forming the inverted-mesa by etching the inverted-mesa portion from which the first corrosion-resistant film has been removed, and etching the penetrating hole to be widened at the same time;
stripping the first corrosion-resistant film and forming a second corrosion-resistant film on the surface of the resonator substrate member after removing the first corrosion-resistant film therefrom;
removing the second corrosion-resistant film on a cut-out portion between the resonator element and the resonator substrate member, patterning the cut-out portion;
etching the cut-out portion to form a cut-out part; and
stripping the corrosion-resistant film.
3. The method for manufacturing a piezoelectric resonator according to claim 1 , wherein
the resonator substrate member is made of quartz crystal, and
the etching is preformed by wet etching.
4. The method for manufacturing a piezoelectric resonator according to claim 3 , wherein
the resonator substrate member has the main surface parallel with an X-axis as a crystal axis of the quartz crystal, and
the penetrating hole is formed in a positive direction of the X-axis with respect to the resonator element.