Hybrid cords for tire reinforcement
View Patent ↗A cord for reinforcing tires having a core of at least one p-aramid filament that has a modulus greater than about 6.5 N/dTex and a sheath of steel strands that are helically wound around the p-aramid filament. The steel strands consist of either a single steel wire or multiple steel wires twisted together.
1. A hybrid cord for reinforcing tires, the cord comprising:
a core of at least one p-aramid filament and
a sheath of steel strands helically wound around the p-aramid filament;
wherein the p-aramid filament has a modulus greater than about 6.5 N/dTex.
2. The hybrid cord of claim 1 , wherein the steel strands each consist of a single steel wire.
3. The hybrid cord of claim 1 , wherein the steel strands each consist of cables made by twisting together multiple steel wires.
4. The hybrid cord of claim 1 , wherein greater than 90% of the outside surface of the core is covered by the sheath.
5. The hybrid cord of claim 1 , wherein the helical angle is between about 8 and 21°.
6. The hybrid cord of claim 1 , wherein the sheath is made of fine steel wire having a diameter of between about 0.04 mm and 0.125 mm.
7. A support structure for a tire, comprising one or more hybrid cords according to claim 1 and a supporting matrix.
8. The support structure of claim 7 , which is a belt.
9. The support structure of claim 7 , which is a carcass.
10. The support structure of claim 7 , which is a bead reinforcement chafer.
11. A tire comprising one or more hybrid cords according to claim 1 .
12. A method for manufacturing a hybrid cord comprising the steps:
providing a core of at least one p-aramid filament having a modulus greater than about 6.5 N/dTex and
wrapping the core with a plurality of steel strands, so as to form a sheath of steel strands.
13. A method for manufacturing a support structure for a tire, comprising the step of embedding the hybrid cord of claim 1 in a support matrix.
14. A method for manufacturing a tire, comprising the step of incorporating a support structure according to claim 7 into a tire.