Orthopedic foot appliance
View Patent ↗An orthopedic foot appliance providing optimal and adaptable comfort and shock absorption while at the same time varying degrees of heel support, arch support and motion control depending on the foot type and footwear. The orthopedic foot appliance consists of a cushioning insole and a re-attachable support piece for attaching and re-attaching to the insole. The insole includes a trim line allowing the insole to be adapted to a three quarters length of a full insole. The three quarters length may extend form from the back of the heel to the metatarsal heads. The support component may be constructed from any of a group of materials including polyethylene, polypropylene and polypropylene incorporating glass or silica.
1. An orthopedic appliance for use by a person comprising:
a full length shock absorbent insole; and
a support component configured to be attachable and reattachable to the underside of said insole by any of hinges, fabric hook and loop fasteners, magnets or hooks,
wherein said support component is configured to be detachable from said insole and be replaced with another support component having a different durometer hardness value, and
wherein said insole comprises dual layers, said dual layers configured to correspond to the shape and substantially the full length of the insole, said dual layers having
an upper layer constructed from slow recovery memory foam comprising of high density visco-elastic memory cells and having a first thickness and first density, and
a lower layer constructed from slow recovery memory foam comprising high density visco-elastic memory cells and having a second thickness and second density,
wherein said first density is within a range of 3-12 lb/ft 3 and said second density is within a range of 13-25 lb/ft 3 ,
wherein said support component is configured to have a durometer hardness value in the range of 45D to 95D, and
wherein said lower layer is molded from slow recovery memory foam having a hardness in the range of 20C-35C.
2. The orthopedic appliance of claim 1 , wherein said upper layer is formed in sheets or slabs to a uniform thickness.
3. The orthopedic appliance of claim 1 , wherein said insole further comprises a third protective layer disposed on top of said upper layer.
4. The orthopedic appliance of claim 1 , wherein said upper layer is composed of one of a group of materials including silicone, latex, polychloroprene plastizote, ethylene vinyl acetate (EVA), polyethene (PE) foam, polyurethane (PU) foam.
5. The orthopedic appliance of claim 1 , wherein the thickness of said lower layer is thicker in the arch area and heel area relative to the forefoot area of the user's foot, thereby to provide extra support and cushioning to the user's arch and heel.
6. The orthopedic appliance of claim 1 , wherein said upper layer is bound to said lower layer by heat sensitive adhesive.
7. The orthopedic appliance of claim 1 , wherein said upper layer and said lower layer comprises a single uniform layer of cushioning material and wherein said single uniform layer is configured to be flat or molded to the user's foot.
8. The orthopedic appliance of claim 7 , wherein said upper layer is composed of one of a group of materials including silicone, latex, polychloroprene plastizote, ethylene vinyl acetate (EVA), polyethene (PE) foam, polyurethane (PU) foam.
9. The orthopedic appliance of claim 1 , wherein said support component further comprises a secondary support component suitably attached to said support component, said secondary support component configured to match the physiological motion of the subtalar joint during heel contact.
10. The orthopedic appliance of claim 1 , wherein said heel and arch support and said secondary support component comprise a composite element.
11. The orthopedic appliance of claim 1 , wherein said heel and arch support and said secondary support component is constructed from any of a group of materials including polystyrene, polymerizing vinyl chloride (PVC), glass-reinforced plastic or graphite and polypropylene plastic.
12. The orthopedic appliance of claim 1 , wherein said support component comprises a heel portion configured to fit around the heel portion of the insole.
13. The orthopedic appliance of claim 1 , wherein an aperture is formed within said support component, thereby configuring said support component allows the cushioning material of the insole to provide shock absorption around the heel of the user.
14. The orthopedic appliance of claim 1 , wherein the support component comprises an arch support portion configured to match the arch portion of the insole, thereby providing an extra supportive layer between the insole and the footwear.
15. The orthopedic appliance of claim 1 , wherein said insole is adapted to a three quarters length of a full insole from the back of the heel to the metatarsal heads.
16. An orthopedic appliance, comprising:
a shock absorbent insole having dual layers, said dual layers configured to correspond to the shape and substantially the full length of the insole, said dual layers having
an upper layer constructed from slow recovery memory foam comprising high density visco-elastic memory cells and having a first thickness and first density, and
a lower layer constructed from slow recovery memory foam comprising high density visco-elastic memory cells and having a second thickness and second density,
wherein said first density is within a range of 3-12 lb/ft 3 and said second density is within a range of 13-25 lb/ft 3 ,
wherein said lower layer is molded from slow recovery memory foam having a hardness in the range of 20C -35C.
17. The orthopedic appliance of claim 16 , further comprising:
a support component configured to be attachable and reattachable to said insole by any of hinges, fabric hook and loop fasteners, magnets or hooks.
18. The orthopedic appliance of claim 17 , wherein said support component is configured to be detachable from said insole and be replaced with another support component having a different durometer hardness value.