Composition and energy storage device
View Patent ↗A composition includes a cathodic material comprising a support structure. The support structure includes copper and zinc, and has less than 1 weight percent of aluminum, tin, or aluminum and tin. An energy storage device includes a cathodic material having a support structure.
1. A composition, comprising:
a cathodic material comprising a support structure comprising:
a copper and zinc, and having less than 1 weight percent of aluminum, tin, or aluminum and tin, wherein the zinc and the copper form a brass alloy, and the form of the alloy is porous foam that is open-cell or reticulated, wherein the pores have an average pore size distribution that is bimodal with a first mode that is about 100 micrometers, and a second mode that is about 10 micrometers.
2. The composition as defined in claim 1 , wherein at least one of the zinc or the copper is in the form of powder, fiber, foam, or foil.
3. The composition as defined in claim 1 , wherein substantially all of the zinc in the cathodic material is alloyed with the copper.
4. The composition as defined in claim 1 , wherein the pores include electrochemically etched pores that constitute about 10 percent of the total pore volume.
5. The composition as defined in claim 1 , wherein the brass includes an amount of gamma-brass that forms a layer on the surface of the support structure.
6. The composition as defined in claim 5 , wherein the layer of gamma-brass on the surface of support structure has a thickness of about less than 10 micrometer.
7. The composition as defined in claim 5 , wherein the layer of gamma-brass on the surface of support structure has a thickness of about less than 5 micrometer.
8. The composition as defined in claim 5 , wherein the layer of gamma-brass on the surface of support structure has a thickness of about less than 1 micrometer.
9. The composition as defined in claim 1 , wherein the support structure in an electrochemical reaction is not readily oxidizable by the electrochemical reaction at a determined maximum cell potential that is less than the copper oxidation potential but greater than the zinc oxidation potential.
10. The composition as defined in claim 1 , wherein the zinc is present in sufficient quantities to galvanically maintain the copper in a non-ionic form or a metallic form, and thereby to reduce or prevent migration of copper into a separator in communication therewith.
11. The composition as defined in claim 1 , wherein the amount of aluminum or tin, or the combined amount of aluminum and tin, is in a range of from about 0.01 percent to about 0.1 percent based on the weight of the combination of copper and zinc.
12. The composition as defined in claim 1 , wherein the amount of aluminum is zero.
13. The composition as defined in claim 1 , wherein the amount of tin is zero.
14. The composition as defined in claim 1 , wherein the combined amount of aluminum and tin is zero.
15. A composition comprising;
a cathodic material, wherein the cathodic material is a reaction product of a brass support structure and zinc, wherein the brass support structure is porous foam that is open-cell or reticulated, wherein the pores have an average pore size distribution that is bimodal with a first mode that is about 100 micrometers, and a second mode that is about 10 micrometers.
16. The composition as defined in claim 15 , wherein brass support structure comprises alpha brass and the reaction product comprises gamma brass.
17. An energy storage device comprising a composition defined as in claim 1 .