Dynamic bone fixation element and method of using the same

1. A dynamic bone fixation element for coupling a load carrier to a patient's bone or bone fragments, the dynamic bone fixation element comprising:

a bone engaging component for engaging the bone or bone fragments, the bone engaging component including an outer surface, a proximal end, a distal end, and a lumen extending at least partially from the proximal end of the bone engaging component, the lumen defining an inner surface; and

a load carrier engaging component including a head portion for engaging the load carrier and a shaft portion extending from the head portion, the shaft portion having a proximal end, a distal end and an outer surface, the shaft portion being sized and configured to at least partially extend into the lumen formed in the bone engaging component, wherein at least a portion of the shaft portion has a diameter D S and at least a portion of the lumen has a diameter D L , the diameter D L being greater than the diameter D S so that at least a portion of the outer surface of the shaft portion is spaced away from at least a portion of the inner surface of the lumen, the distal end of the shaft portion is coupled to the lumen at a position distally of the proximal end of the bone engaging component so that the head portion moves with respect to the bone engaging component, the bone engaging component includes a plurality of threads formed on the outer surface thereof for engaging the bone or bone fragments, the outer surface of the shaft portion is welded to the inner surface of the lumen by welding in-between adjacent threads formed on the outer surface of the bone engaging component.

2. The dynamic bone fixation element of claim 1 , wherein the inner surface of the lumen is tapered at an angle θ such that the diameter D L of the lumen at a proximal end thereof is larger than the diameter D L of the lumen at a position distally of the proximal end.

3. The dynamic bone fixation element of claim 2 , wherein the taper angle θ of the lumen is less than about ten degrees.

4. The dynamic bone fixation element of claim 1 , wherein the shaft portion is integrally formed with the head portion.

5. The dynamic bone fixation element of claim 1 , wherein the shaft portion is welded to the bone engaging component within the lumen at a position proximate to the distal end of the bone engaging component.

6. The dynamic bone fixation element of claim 1 , wherein the shaft portion is coupled to the bone engaging component within the lumen with a press fit connection.

7. The dynamic bone fixation element of claim 1 , wherein the distal end of the shaft portion has a diameter greater than the diameter D L of the lumen.

8. The dynamic bone fixation element of claim 1 , wherein the shaft portion includes one or more textured surfaces formed thereon.

9. The dynamic bone fixation element of claim 8 , wherein the textured surfaces elastically deform as the shaft portion is being inserted into the lumen and thereafter return to a larger original size so that the textured surface press against the inner surface of the lumen to increase a contact pressure between the outer surface of the shaft portion and the inner surface of the lumen.

10. The dynamic bone fixation element of claim 8 , wherein the textured surface is a plurality of radially extending ridges formed on a portion of the shaft portion.

11. The dynamic bone fixation element of claim 8 , wherein the textured surface is a plurality of longitudinal extending ridges formed on a portion of the shaft portion.

12. The dynamic bone fixation element of claim 8 , wherein the textured surface is a plurality of radially extending ridges and a plurality of longitudinal extending ridges formed on a portion of the shaft portion.

13. The dynamic bone fixation element of claim 1 , wherein the distal end of the shaft portion is welded to the inner surface of the lumen.

14. The dynamic bone fixation element of claim 1 , wherein the head portion includes a driving element for engaging a tip formed on a drive tool, the head portion including a plurality of through holes for receiving a plurality of pins formed on the tip of the drive tool, the pins being sized and configured to extend through the head portion of the load carrier engaging component and into contact with the bone engaging component so that the plurality of pins contact both the load carrier engaging component and the bone engaging component such that rotation of the drive tool simultaneously rotates both the load carrier engaging component and the bone engaging component.

15. The dynamic bone fixation element of claim 1 , wherein the head portion includes a driving element for engaging a tip formed on a drive tool, the head portion including one or more projections extending therefrom and the bone engaging component includes one or more recesses formed therein so that the projection extends into the recess so that rotation of the drive tool simultaneously rotates both the load carrier engaging component and the bone engaging component.

16. The dynamic bone fixation element of claim 1 , wherein the bone engaging component is made from a biocompatible metal selected from the group consisting of TAV and TAN and the load carrier engaging component is made from cobalt chromium.