IP Library Granted Patent US 9,263,895
Granted Patent B2
US 9,263,895 · App. 12/340,715 · Granted Feb 16, 2016

Distributed energy conversion systems

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Quick Facts
Patent No.
US 9,263,895
App. No.
12/340,715
Granted
Feb 16, 2016
Kind
B2
Abstract

A distributed energy conversion system may include one or more DC power sources and two or more inverters to convert DC power from the power sources to AC power. The AC power from the two or more inverters may be combined to provide a single AC output. A module may include one or more photovoltaic cells and two or more inverters. An integrated circuit may include power electronics to convert DC input power to AC output power and processing circuitry to control the power electronics. The AC output power may be synchronized with an AC power distribution system.

Claims (25)

1. A solar photovoltaic module comprising:

a plurality of photovoltaic cells to generate DC power in response to exposure to an amount of sunlight;

a plurality of integrated direct current-to-alternating current (DC-to-AC) inverters, wherein each integrated DC-to-AC inverter comprises (i) a DC input electrically coupled to a single, different photovoltaic cell of the plurality of photovoltaic cells and (ii) an AC output electrically coupled to a corresponding AC output of each other integrated DC-to-AC inverter; and

a first isolation layer, different from the integrated DC-to-AC inverters and the photovoltaic cells, separating each photovoltaic cell from each integrated DC-to-AC inverter.

2. The solar photovoltaic module of claim 1 , wherein the DC input of each integrated DC-to-AC inverter is electrically connected to the corresponding single photovoltaic cell via corresponding electrical interconnections that pass through the first isolation layer.

3. The solar photovoltaic module of claim 2 , further comprising a second isolation layer, different from the integrated DC-to-AC inverters and the photovoltaic cells, located between the first isolation layer and each integrated DC-to-AC inverter.

4. The solar photovoltaic module of claim 3 , further comprising an AC bus connected to the AC output of each integrated DC-to-AC inverter, wherein the AC bus is located between the first isolation layer and the second isolation layer.

5. The solar photovoltaic module of claim 1 , wherein the DC input and the AC output of each integrated DC-to-AC inverter is defined on a first side of the corresponding integrated DC-to-AC inverter that faces toward the corresponding single photovoltaic cell.

6. The solar photovoltaic module of claim 1 , wherein each of the integrated DC-to-AC inverters comprises an integrated power converter, wherein each integrated power converter comprises a plurality of electrical components established on a single integrated circuit.

7. The solar photovoltaic module of claim 1 , wherein each of the integrated DC-to-AC inverters comprises an integrated power converter, wherein each integrated power converter comprises a plurality of active electrical components established on a single integrated circuit and a plurality of passive components located apart from the single integrated circuit.

8. The solar photovoltaic module of claim 7 , wherein the plurality of active electrical components comprise at least one power transistor and the plurality of passive components comprise at least one capacitor.

9. The solar photovoltaic module of claim 1 , further comprising an encapsulation layer having a plurality of pockets defined in an inner side, wherein each of the integrated DC-to-AC inverters is positioned in a corresponding pocket of the encapsulation layer.

10. The solar photovoltaic module of claim 9 , further comprising:

a second isolation layer, different from the integrated DC-to-AC inverters and the photovoltaic cells, located between the first isolation layer and the encapsulation layer; and

an AC bus (i) connected to the AC output of each integrated DC-to-AC inverter and (ii) located between the first isolation layer and the second isolation layer.

11. A solar photovoltaic module comprising:

a plurality of strings of photovoltaic cells, wherein each string of photovoltaic cells comprises multiple individual photovoltaic cells electrically coupled together to generate a DC power in response to exposure to an amount of sunlight;

a plurality of integrated direct current-to-alternating current (DC-to-AC) inverters, wherein each integrated DC-to-AC inverter comprises (i) a DC input electrically coupled to a single, different string of photovoltaic cells and (ii) an AC output electrically coupled to a corresponding AC output of each other integrated DC-to-AC inverter; and

an isolation layer, different from the integrated DC-to-AC inverters and the photovoltaic cells, separating each photovoltaic cell from each integrated DC-to-AC inverter.

12. The solar photovoltaic module of claim 11 , wherein the DC input of each integrated DC-to-AC inverter is electrically connected to the corresponding single string of photovoltaic cells via corresponding electrical interconnections that pass through the isolation layer.

13. The solar photovoltaic module of claim 11 , wherein the DC input of each integrated DC-to-AC inverter is defined on a first side of the corresponding integrated DC-to-AC inverter that faces toward the corresponding single string of photovoltaic cells and the AC output of each integrated DC-to-AC inverter is defined on a second side of the corresponding integrated DC-to-AC inverter opposite the first side.

14. The solar photovoltaic module of claim 11 , wherein each of the integrated DC-to-AC inverters comprises an integrated power converter, wherein each integrated power converter comprises a plurality of electrical components established on a single integrated circuit.

15. The solar photovoltaic module of claim 11 , wherein each of the integrated DC-to-AC inverters comprises an integrated power converter, wherein each integrated power converter comprises a plurality of active electrical components established on a single integrated circuit and a plurality of passive components located apart from the single integrated circuit.

16. The solar photovoltaic module of claim 15 , wherein the plurality of active electrical components comprise at least one power transistor and the plurality of passive components comprise at least one capacitor.

17. The solar photovoltaic module of claim 11 , further comprising an encapsulation layer having a plurality of pockets defined in an inner side, wherein each of the integrated DC-to-AC inverters is positioned in a corresponding pocket of the encapsulation layer.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2018
From: SUNPOWER CORPORATION
To: ENPHASE ENERGY, INC.
Reel/Frame 046964/0203 →
RELEASE OF SECURITY INTEREST Recorded Dec 19, 2014
From: SILICON VALLEY BANK
To: SOLARBRIDGE TECHNOLOGIES, INC.
Reel/Frame 034681/0475 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2014
From: SOLARBRIDGE TECHNOLOGIES, INC.
To: SUNPOWER CORPORATION
Reel/Frame 034687/0232 →
SECURITY INTEREST Recorded Sep 2, 2014
From: SOLARBRIDGE TECHNOLOGIES, INC.
To: SILICON VALLEY BANK
Reel/Frame 033677/0870 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2013
From: AZURAY TECHNOLOGIES, INC.
To: SOLARBRIDGE TECHNOLOGIES, INC.
Reel/Frame 029881/0470 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2013
From: AZURAY TECHNOLOGIES, INC.
To: SOLARBRIDGE TECHNOLOGIES, INC
Reel/Frame 029871/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2009
From: NAIKNAWARE, RAVINDRANATH; LE, TRIET TU; FIEZ, TERRI SHREEVE; MAYARAM, KARTIKEYA
To: AZURAY TECHNOLOGIES, INC.
Reel/Frame 022267/0661 →