IP Library Granted Patent US 8,322,881
Granted Patent B1
US 8,322,881 · App. 12/341,798 · Granted Dec 4, 2012

Lighting fixture

Assignee: Appalachian Lighting Systems, Inc.
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Quick Facts
Patent No.
US 8,322,881
App. No.
12/341,798
Granted
Dec 4, 2012
Kind
B1
Abstract

A light emitting diode (LED) lighting fixture includes a base plate having a front side and a rear side. A plurality of lighting strips is mounted on the front side of the base plate. A reflector is mounted to each of the lighting strips and desirably comprises multi-faceted side walls extending away from the light strip. Driver circuitry and control circuitry are mounted to the base plate, and are electrically coupled to a power supply for powering and controlling the plurality of LEDs. Each of the lighting strips includes a plurality of linearly-arranged LEDs, and each of the light emitting diodes has a diode base and a light emitting portion. The multi-faceted side walls of the reflector cause light produced by the plurality of LEDs to be amplified and formed into a bath or wash of light.

Claims (57)

1. A light emitting diode (LED) lighting arrangement for a lighting fixture, comprising:

a lighting strip comprising a plurality of light emitting diodes (LEDs) each having a light emitting portion; and

a reflector formed from a substantially planar sheet of material that is bent to form a substantially planar base member that extends an entire length of the lighting strip and at least a pair of integral multi-faceted side walls that extend from opposite sides of the base member at an angle, the reflector is mounted to each of the lighting strips such that a bottom edge of each side wall extends along the entire length of the lighting strip and each side wall extends away from a bottom portion of the light emitting portion of each of the LEDs,

wherein the multi-faceted side walls cause light produced by the plurality of light emitting diodes (LEDs) to be amplified and formed into a uniform beam.

2. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 1 , wherein the light emitting diodes (LEDs) are arranged in linear row.

3. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 1 , wherein the reflector is constructed from silver-coated aluminum with a protective polymer coating.

4. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 1 , wherein the side walls extend away from a base member defining a plurality of openings receiving at least a light emitting portion of the plurality of light emitting diodes (LEDs), respectively.

5. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 4 , wherein the side walls are formed integral with the base member.

6. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 4 , wherein the multi-faceted side walls comprise multi-angle side walls.

7. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 1 , wherein the side walls extend away from a base member and are symmetrical about an axis of symmetry that runs through a center of the base member.

8. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 1 , wherein the side walls extend away from a base member and each have a plurality of angles formed therein.

9. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 8 , wherein the side walls each comprise a first portion defining a first angle with the base member and a second portion defining a second angle with the first portion.

10. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 9 , wherein the first angle and second angle are different angles.

11. A light emitting diode (LED) lighting arrangement for a lighting fixture as claimed in claim 1 , wherein the multi-faceted side walls comprise multi-angle side walls.

12. A light emitting diode (LED) lighting fixture, comprising:

a base plate having a front side and a rear side;

a plurality of lighting strips mounted on the front side of the base plate, each of the lighting strips comprising a plurality of light emitting diodes (LEDs) each having a light emitting portion;

a reflector formed from a substantially planar sheet of material that is bent to form a substantially planar base member that extends an entire length of the lighting strip and at least a pair of integral multi-faceted side walls that extend from opposite sides of the base member at an angle, the reflector is mounted to each of the lighting strips such that a bottom edge of each side wall extends alone the entire length of the lighting strip and each side wall extends away from a bottom portion of the light emitting portion of each of the LEDs; and

driver circuitry and control circuitry electrically coupled to the plurality of light emitting diodes (LEDs) for providing power to the light emitting diodes (LEDs),

wherein the multi-faceted side walls cause light produced by the plurality of light emitting diodes (LEDs) to be amplified and formed into a uniform beam.

13. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein the driver circuitry and control circuitry are mounted on the front side of the base plate, and further comprising a power supply mounted on the rear side of the base plate.

14. A light emitting diode (LED) lighting fixture as claimed in claim 13 , wherein the power supply is electrically connected to the control circuitry, the control circuitry is electrically connected to the driver circuitry, and the driver circuitry is electrically connected to each of the plurality of lighting strips.

15. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein each light emitting diode (LED) of each lighting strip is electrically connected in series, and each lighting strip is electrically connected to the driver circuitry in parallel.

16. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein each plurality of lighting strips is individually removably mounted to the base plate, so as to permit individual replacement of each lighting strip irrespective of the other lighting strips.

17. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein the light emitting diodes (LEDs) in each of the lighting strips are arranged in a linear row.

18. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein the side walls extend away from a base member defining a plurality of openings receiving at least a light emitting portion of the plurality of light emitting diodes (LEDs), respectively.

19. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein the side walls extend away from a base member and are symmetrical about an axis of symmetry that runs through a center of the base member.

20. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein the side walls extend away from a base member and each have a plurality of angles formed therein.

21. A light emitting diode (LED) lighting fixture as claimed in claim 20 , wherein the side walls each comprise a first portion defining a first angle with the base member and a second portion defining a second angle with the first portion.

22. A light emitting diode (LED) lighting fixture as claimed in claim 21 , wherein the first angle and second angle are different angles.

23. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein the multi-faceted side walls comprise multi-angle side walls.

24. A light emitting diode (LED) lighting fixture as claimed in claim 12 , wherein the lighting strips are connected to the base plate so as to permit at least conductive heat transfer from the lighting strips to the base plate.

25. A light emitting diode (LED) lighting fixture as claimed in claim 24 , further comprising heat transfer fins on at least one side of the base plate to conduct heat to the ambient environment.

26. A light emitting diode (LED) lighting fixture as claimed in claim 24 , wherein the base plate is formed of anodized aluminum comprising an enhanced conductive non-uniform heat-transferring surface texture.

27. A light emitting diode (LED) lighting fixture as claimed in claim 26 , wherein the inter-contacting surfaces between the lighting strips and base plate are separated by less than about one thousandth of an inch (0.001 inches).

28. A light emitting diode (LED) lighting fixture as claimed in claim 24 , wherein the lighting strips are mounted to mounting stages upstanding from the base plate.

29. A light emitting diode (LED) lighting fixture as claimed in claim 12 , further comprising a light detector electrically coupled to the control circuitry for regulating operation of the lighting fixture based on ambient light conditions.

30. A method of manufacturing a light emitting diode (LED) lighting arrangement for a lighting fixture, comprising:

providing a lighting strip comprising a plurality of light emitting diodes (LEDs), each of the light emitting diodes comprising a light emitting portion;

providing a reflector blank;

forming a plurality of linearly arranged openings in the base member;

bending the reflector blank to form a base member and multi-faceted side walls extending away from the base member to form a reflector; and

associating the lighting strip with the reflector such that the plurality of openings respectively receive at least the light emitting portion of the plurality of light emitting diodes (LEDs),

wherein the lighting strip is associated with the reflector such that the base member extends an entire length of the lighting strip, a bottom edge of each side wall extends along the entire length of the lighting strip, and each side wall extends away from a bottom portion of the light emitting portion of each of the LEDs.

31. A method as claimed in claim 30 , wherein the reflector blank comprises silver-coated aluminum with a protective polymer coating.

32. A method as claimed in claim 30 , wherein the multi-faceted side walls are formed as multi-angle side walls.

33. A method as claimed in claim 32 , wherein the side walls are formed to have a first portion defining a first angle with the base member.

34. A method as claimed in claim 33 , wherein the side walls are formed to have a second portion defining a second angle with the first portion.

35. A method as claimed in claim 34 , wherein the first angle and second angle are different angles.

36. A method as claimed in claim 30 , wherein the side walls are formed to be symmetrical about an axis of symmetry that runs through a center of the base member.

37. A light emitting diode (LED) street light, comprising:

a base plate having a front side and a rear side, the rear side configured to cooperate with a pole to mount the base plate above a surface;

a plurality of lighting strips mounted on the front side of the base plate, each of the lighting strips comprising a plurality of light emitting diodes (LEDs) each having a light emitting portion;

a reflector formed from a substantially planar sheet of material that is bent to form a substantially planar base member that extends an entire length of the lighting strip and at least a pair of integral multi-faceted side walls that extend from opposite sides of the base member at an angle, the reflector is mounted to each of the lighting strips such that a bottom edge of each side wall extends along the entire length of the lighting strip and each side wall extends away from a bottom portion of the light emitting portion of each of the LEDs;

a transparent cover connected to the base plate and configured to cover the front side of the base plate; and

driver circuitry and control circuitry electrically coupled to the plurality of light emitting diodes (LEDs) for providing power to the light emitting diodes (LEDs),

wherein the multi-faceted side walls cause light produced by the plurality of light emitting diodes (LEDs) to be amplified and formed into a uniform beam.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2021
From: SYNAPSE WIRELESS, INC
To: APPALACHIAN LIGHTING SYSTEMS, INC.
Reel/Frame 057550/0435 →
SECURITY INTEREST Recorded Sep 20, 2021
From: ALSI HOLDINGS LLC
To: LIT-US CHISUM 21-A, LLC
Reel/Frame 057535/0627 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2021
From: APPALACHIAN LIGHTING SYSTEMS, INC.
To: ALSI HOLDINGS, LLC
Reel/Frame 057339/0967 →
SECURITY AGREEMENT Recorded Jul 16, 2013
From: APPALACHIAN LIGHTING SYSTEMS, INC.
To: SYNAPSE WIRELESS, INC.
Reel/Frame 030812/0973 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2009
From: WASSEL, JAMES J.
To: APPALACHIAN LIGHTING SYSTEMS, INC.
Reel/Frame 022166/0622 →
Continuity (3)
Provisional Application 61015713 · Dec 21, 2007
Provisional Application 61094558 · Sep 5, 2008
Provisional Application 61094571 · Sep 5, 2008