A direct thermal label and methods of making thereof are provided. In one embodiment, a direct thermal label comprising a first substrate and a thermal barrier coating is provided, wherein the first substrate has a thermally sensitive coating situated over the thermal barrier coating on at least a first side thereof.
1. A direct thermal label comprising:
a substrate having a thermally sensitive coating on at least a first side thereof; and
a thermal barrier coating provided between the substrate and the thermally sensitive coating,
wherein said thermal barrier coating comprises latex of approximately 80% on a dry mass basis, and
wherein said thermal barrier coating comprises polymeric hollow spheres of approximately 20% on a dry mass basis.
2. The direct thermal label of claim 1 , further comprising:
a second substrate having a second thermally sensitive coating on at least a first side thereof,
wherein a thermal barrier coating is optionally provided between the second substrate and the second thermally sensitive coating.
3. The direct thermal label of claim 2 , wherein the first and second substrates further include a thermally sensitive coating on the second sides thereof.
4. The direct thermal label of claim 3 , wherein respective thermal barrier coatings are provided between the thermally sensitive coatings on the second sides of the first and second substrates and the respective first and second substrates.
5. The direct thermal label of claim 2 , further comprising:
a first adhesive,
wherein the second side of the first substrate is releasably attached to the second side of the second substrate via the first adhesive.
6. The direct thermal label of claim 5 , further comprising:
a release agent,
wherein the release agent is secured to the second side of the second substrate.
7. The direct thermal label of claim 2 , further comprising:
a third substrate,
wherein a first side of the third substrate is releasably attached to a second side of the first substrate and a second side of the third substrate is fixably attached to a second side of the second substrate.
8. The direct thermal label of claim 7 , wherein the third substrate includes a third thermally sensitive coating on at least a first side thereof.
9. The direct thermal label of claim 2 , further comprising:
a third substrate,
wherein a first side of the third substrate is releasably attached to a second side of the first substrate and a second side of the third substrate is releasably attached to a second side of the second substrate.
10. The direct thermal label of claim 9 , wherein the third substrate includes a third thermally sensitive coating on a first and a second side thereof.
11. The direct thermal label of claim 2 , wherein the second substrate comprises vellum.
12. The direct thermal label of claim 1 , wherein the first substrate further includes a thermally sensitive coating on the second side thereof.
13. The direct thermal label of claim 12 , wherein a thermal barrier coating is provided between the thermally sensitive coating on the second side of the first substrate and the first substrate.
14. The direct thermal label of claim 1 , wherein the substrate comprises glassine.