Manual seat height adjuster mechanism

1. A manual seat height adjuster mechanism for a seat of a vehicle comprising:

a freewheel brake mechanism having a rotatable output pinion to engage and rotate an adjustment component of the seat to adjust a height position of the seat upward and downward, said freewheel brake mechanism having a brake housing being connected to said output pinion;

said freewheel brake mechanism having a ratchet gear cooperating with said brake housing to rotate said brake housing and said output pinion, said ratchet ear having a plurality of teeth;

said freewheel brake mechanism having a carrier to cooperate with said teeth of said ratchet gear;

said freewheel brake mechanism having an actuating lever cooperating with said carrier to move said carrier to engage and disengage said teeth of said ratchet gear to rotate said ratchet gear, and actuating lever having a pair of posts extending axially and spaced radially from each other;

a supplementary mechanical engagement locking mechanism including a plurality of teeth on said brake housing and a locking plate movable linearly and radially relative to said teeth of said brake housing to selectively engage and disengage said teeth of said brake housing of said freewheel brake mechanism to allow the height position of the seat to be adjusted and to prevent reversing rotational movement of said brake housing an said output pinion once the height position of the seat has been adjusted; and

said locking plate having a base portion, an arm portion extending generally perpendicular from said base portion, a tab extending generally perpendicular from said arm portion, and a pair of cam portions extending outwardly to engage and disengage said post of said actuating lever of said freewheel brake mechanism to move said locking plate to engage and disengage said tab with a space between said teeth of said brake housing of said freewheel brake mechanism.

2. A manual seat height adjuster mechanism as set forth in claim 1 wherein said locking mechanism includes a tension spring cooperating with said locking plate to urge said locking plate into engagement with said teeth of said brake housing of said freewheel brake mechanism.

3. A manual seat height adjuster mechanism as set forth in claim 2 wherein said tension spring has a generally inverted V-shaped portion cooperating with said locking plate and a pair of arm portions extending from said V-shaped portion cooperating with said freewheel brake mechanism.

4. A manual seat height adjuster mechanism as set forth in claim 1 wherein said freewheel brake mechanism includes a locking bushing disposed about a portion of said output pinion and fixed relative to said output pinion.

5. A manual seat height adjuster mechanism as set forth in claim 4 wherein said freewheel brake mechanism includes at least one roller disposed between said locking bushing and said brake housing.

6. A manual seat height adjuster mechanism as set forth in claim 5 wherein said freewheel brake mechanism includes at least one elastic insert disposed between said locking bushing and said brake housing and adjacent said at least one roller.

7. A manual seat height adjuster mechanism as set forth in claim 1 wherein said freewheel brake mechanism includes a spline connection between said output pinion and said brake housing.

8. A manual seat height adjuster mechanism for a seat of a vehicle comprising:

a freewheel brake mechanism having a rotatable output pinion to engage and rotate an adjustment component of the seat to adjust a height position of the seat upward and downward, said freewheel brake mechanism having a brake housing with a plurality of slots and being connected to said output pinion;

said freewheel brake mechanism having a ratchet gear with a plurality of teeth and a plurality of fingers received in said slots for cooperating with said brake housing to rotate said brake housing and said output pinion;

said freewheel brake mechanism having a carrier to cooperate with said teeth of said ratchet gear;

said freewheel brake mechanism having an actuating lever cooperating with said carrier to move said carrier too engage and disengage said teeth of said ratchet gear to rotate said ratchet gear, said actuating lever having a pair of posts extending axially and spaced radially from each other;

a mechanical engagement locking mechanism comprising a plurality of teeth on an exterior surface of said brake housing and a locking plate cooperating with said teeth of said brake housing of said freewheel brake mechanism and a tension spring cooperating with said locking plate to urge said locking plate into engagement with said teeth of said brake housing of said freewheel brake mechanism, said locking plate being movable linearly on said actuating lever to selectively engage and disengage spaces between said teeth of said brake housing of said freewheel brake mechanism to allow the height position of the seat to be adjusted and to prevent a drop of the height position of the seat once the height position of the seat has been adjusted; and

said locking plate having a base portion, an arm portion extending generally perpendicular from said base portion, a tab extending generally perpendicular from said arm portion, and a pair of cam portions extending outwardly to engage and disengage said post of said actuating lever of said freewheel brake mechanism to move said locking plate to engage and disengage said tab with a space between said teeth of said brake housing of said freewheel brake mechanism.

9. A manual seat height adjusted mechanism as set forth in claim 8 wherein said tension spring has a generally inverted V-shaped portion cooperating with said locking plate and a pair of arm portions extending from said V-shaped portion cooperating with said freewheel brake mechanism.

10. A manual seat height adjuster mechanism for a seat of a vehicle comprising:

a freewheel brake mechanism having a rotatable output pinion to engage and rotate an adjustment component of the seat to adjust a height position of the seat upward and downward, said freewheel brake mechanism having a brake housing with a plurality of slots spaced circumferentially and a plurality of teeth on an exterior surface thereof, said brake housing being connected to said output pinion;

said freewheel brake mechanism having a ratchet gear with a plurality of teeth and a plurality of fingers spaced circumferentially and received in said slots for cooperating with said brake housing to rotate said brake housing and said output pinion;

said freewheel brake mechanism having a carrier to cooperate with said teeth of said ratchet gear and an actuating lever cooperating with said carrier to move said carrier to engage and disengage said teeth of said ratchet gear to rotate said ratchet gear, said actuating lever having a pair of posts extending axially and spaced radially from each other;

a locking plate cooperating with said actuating lever of said freewheel brake mechanism and a tension spring cooperating with said locking plate to urge said locking plate into engagement with said teeth of said brake housing of said freewheel brake mechanism, said locking plate being movable linearly to selectively engage and disengage spaces between said teeth of said brake housing of said freewheel brake mechanism to allow the height position of the seat to be adjusted and to prevent reversing rotational movement of said brake housing and said output pinion once the height position of the seat has been adjusted; and

said locking plate having a base portion, an arm portion extending generally perpendicular from said base portion, a tab extending generally perpendicular from said arm portion, and a pair of cam portions extending outwardly to engage and disengage said post of said actuating lever of said freewheel brake mechanism to move said locking plate to engage and disengage said tab with a space between said teeth of said brake housing of said freewheel brake mechanism.