Proppant addition system and method
An apparatus and related method for fracturing a formation penetrated by a well comprises a frac pressure pump, a frac fluid source, and a proppant supply source. The frac pressure pump is connected to the well. The frac fluid source is connected to supply a stream of frac fluid to the frac pressure pump. The proppant supply source has a proppant receiver, a positive displacement pump, and at least an inlet into the proppant supply source. The at least an inlet is connected to one or more liquid hydrocarbon sources to supply liquid hydrocarbons to proppant in the proppant supply source. The positive displacement pump is connected to pump proppant into the stream of frac fluid before the frac pressure pump. Fluid lines connecting the frac pressure pump, the well, and the frac fluid source have isolation valves spaced so that the volume of fluid containable between any set of neighboring isolation valves is less than or equal to 500 L.
1. An apparatus for fracturing a formation penetrated by a well, the apparatus comprising:
a frac pressure pump connected to the well;
a frac fluid source connected to supply a stream of frac fluid to the frac pressure pump; and
a proppant supply source having a proppant receiver, a positive displacement pump, and at least an inlet into the proppant supply source, the at least an inlet being connected to one or more liquid hydrocarbon sources to supply liquid hydrocarbons to proppant in the proppant supply source, the positive displacement pump being connected to pump proppant into the stream of frac fluid before the frac pressure pump.
2. The apparatus of claim 1 in which the stream of frac fluid comprises liquefied petroleum gas.
3. The apparatus of claim 1 in which the proppant supply source is at atmospheric pressure.
4. The apparatus of claim 1 in which the positive displacement pump is a progressive cavity pump.
5. The apparatus of claim 1 in which the proppant receiver has an auger for supplying at least proppant to the positive displacement pump.
6. The apparatus of claim 1 further comprising a pressure seal between the proppant receiver and the positive displacement pump.
7. The apparatus of claim 6 in which a first inlet of the at least an inlet is connected into the proppant supply source before the pressure seal.
8. The apparatus of claim 7 in which a liquid hydrocarbon source connected to supply liquid petroleum to the first inlet comprises hydrocarbons having six or more carbons.
9. The apparatus of claim 6 in which a second inlet of the at least an inlet is connected into the proppant supply source after the pressure seal.
10. The apparatus of claim 9 in which a liquid hydrocarbon source connected to supply the second inlet comprises liquefied petroleum gas.
11. The apparatus of claim 1 in which the one or more liquid hydrocarbon sources comprise hydrocarbons having between eight and ten carbons.
12. The apparatus of claim 1 in which the one or more liquid hydrocarbon sources comprise hydrocarbons having a vapor pressure of less than 200 mm Hg.
13. A method comprising:
supplying proppant and liquid hydrocarbons into a proppant supply source to create a mixture of proppant and liquid hydrocarbons;
pumping the mixture of proppant and liquid hydrocarbons from the proppant supply source into a stream of frac fluid using a positive displacement pump; and
supplying the stream of frac fluid containing the mixture of proppant and liquid hydrocarbons to a frac pressure pump connected to a well.
14. The method of claim 13 in which the proppant supply source has an auger for supplying at least proppant from a proppant receiver of the proppant supply source to the positive displacement pump.
15. The method of claim 14 in which the stream of frac fluid comprises liquefied petroleum gas.
16. The method of claim 13 in which the proppant supply source is at atmospheric pressure.
17. The method of claim 13 in which the positive displacement pump is a progressive cavity pump.
18. The method of claim 13 in which the liquid hydrocarbons comprise hydrocarbons having between eight and ten carbons.