Technique for measuring process induced magnetic anisotropy in a magnetoresistive sensor

1. A method for determining process induced magnetic anisotropy in a magnetoresistive sensor, comprising:

providing a wafer;

forming a functional magnetoresistive sensor on the wafer;

forming a test magnetoresistive senor on the wafer, wherein the functional magnetoresitive sensor has a magnetic free layer and a hard bias structure, and wherein the test magnetoresisitve sensor has a free layer but has no free layer bias structure; and

performing testing on the test magnetoresistive sensor to construct a transfer curve for the test magnetoresistve sensor.

2. The method as in claim 1 wherein the forming a functional magnetoresistive sensor includes forming a functional magnetoresistive sensor stack, and wherein the forming a test magnetoresistive sensor includes forming a test sensor stack, and wherein the functional sensor stack and test sensor stack are formed simultaneously using common manufacturing processes.

3. The method as in claim 1 wherein the forming a functional magnetoresistive sensor includes forming a functional magnetoresistive sensor stack and forming first and second bias structures adjacent to the sensor stack, and wherein the forming a test magnetoresistive sensor includes forming a test sensor stack and depositing a non-magnetic fill layer adjacent to the test magnetoresistive sensor stack, the test magnetoresistive sensor having no adjacent hard bias structure, and wherein the functional sensor stack and test sensor stack are formed simultaneously using common manufacturing processes.

4. The method as in claim 1 wherein the performing testing comprises applying a magnetic field to the test sensor and, while the magnetic field is applied, measuring an electrical resistance across the test magnetoresistive sensor.

5. The method as in claim 1 wherein the performing testing further comprises applying a series of magnetic fields to the test magnetoresistive sensor and measuring an electrical resistance across the test magnetoresistive sensor during the application of each magnetic field.

6. The method as in claim 1 wherein the performing testing further comprises applying a series of magnetic fields to the test magnetoresistive sensor, measuring an electrical resistance across the test magnetoresistive sensor during the application of each magnetic field and producing a transfer curve for the test magnetoresistive sensor based on the magnetic fields and electrical resistance.

7. The method as in claim 1 wherein the testing further comprises applying a series of magnetic fields to the test magnetoresistive sensor in a direction perpendicular to an air bearing surface plane, and performing a series of electrical resistance measurements across the test magnetoresistive sensor to construct a transfer curve for the test magnetoresistive sensor and determining a magnetic anisotropy for the functional magnetoresistive sensor based on the transfer curve.

8. The method as in claim 1 wherein the testing further comprises performing testing to construct a transfer curve for the test magnetoresistive sensor and determining a magnetic anisotropy of the functional magnetoresistive sensor based on the transfer curve.

9. The method as in claim 1 further comprising constructing a transfer curve based on the results of the testing and determining a magnetic anisotropy of the functional magnetoresistive sensor, the method further comprising determining whether the magnetic anisotropy of the functional magnetoresistive sensor is within an acceptable design parameter.

10. The method as in claim 1 wherein the functional magnetoresistive sensor is a tunnel junction magnetoresistive sensor.

11. The method as in claim 1 wherein the functional magnetoresistive sensor is a current perpendicular to plane giant magnetoresistive sensor.

12. The method as in claim 1 wherein the functional magnetoresistive sensor is a current in plane giant magnetoresistive sensor.