IP Library Granted Patent US 8,197,573
Granted Patent B2
US 8,197,573 · App. 12/347,845 · Granted Jun 12, 2012

Method and apparatus for depositing agents upon and within bio-char

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Quick Facts
Patent No.
US 8,197,573
App. No.
12/347,845
Granted
Jun 12, 2012
Kind
B2
Abstract

Methods and apparatuses for depositing agents relatively deep within pores of bio-char. Bio-char is first produced in an airtight oven by heating biomass feedstock. The bio-char is then cooled and steam is diffused into the pores of the bio-char. The steam-laden bio-char is immersed in a liquid bath containing soluble agents that are to be deposited in the pores of the bio-char. The liquid bath cools the char to below the condensation temperature of the steam, whereupon the condensing steam generates a partial vacuum within the pores, drawing the liquid into the pores. The bio-char is then removed from the liquid bath and dried so that the liquid within the pores evaporates, leaving behind the soluble agent. Accordingly, the invention yields bio-char that has soluble agent embedded relatively deep within its pores.

Claims (31)

1. A method of incorporating an agent into bio-char, comprising:

receiving bio-char;

supplying steam to the bio-char to introduce the steam into pores within the bio-char;

immersing the bio-char in a liquid medium carrying at least one agent for deposition; and

cooling the bio-char to below a condensation temperature of the steam, to draw at least a portion of the liquid medium into the pores of the bio-char.

2. The method of claim 1 , wherein the agent includes diammonium phosphate.

3. The method of claim 1 , further comprising removing at least a portion of the agent from outer surfaces of the bio-char.

4. The method of claim 3 , further comprising applying an additional agent to the outer surfaces of the bio-char, wherein the additional agent includes a potassium salt.

5. The method of claim 1 , further comprising, prior to the supplying, cooling the bio-char to a temperature below a combustion temperature of the bio-char.

6. The method of claim 3 , wherein the drying further comprises drying the bio-char so as to deposit the agent within the pores to a depth of at least approximately 20 microns.

7. The method of claim 1 , wherein the vacuum is a pressure of approximately 0.25 atmospheres or less.

8. The method of claim 1 , wherein the liquid medium is a contaminated surface water, and the agent is a surface water contaminant.

9. A method of depositing an agent on bio-char, comprising:

receiving bio-char having pores;

drawing a liquid medium into the pores, the liquid medium containing at least one agent for deposition upon the bio-char, by supplying steam to the bio-char to introduce the steam into the pores of the bio-char and immersing the bio-char in a liquid medium, the liquid medium comprising the at least one agent; and

cooling the bio-char to below a condensation temperature of the steam, and evaporating the liquid medium in the pores, so as to deposit the agent within the pores of the bio-char.

10. The method of claim 9 , further comprising evaporating the liquid medium from outer surfaces of the bio-char and removing at least a portion of the agent from the outer surfaces of the bio-char.

11. The method of claim 9 , further comprising applying an additional agent to the outer surfaces of the bio-char, wherein the additional agent includes a potassium salt.

12. The method of claim 9 , wherein the agent includes a potassium salt.

13. A method of depositing an agent on bio-char, comprising:

receiving bio-char having pores;

drawing a liquid medium into the pores, the liquid medium containing at least one agent for deposition upon the bio-char;

evaporating the liquid medium in the pores, so as to deposit the agent within the pores of the bio-char, wherein the evaporating further comprises depositing the agent within the pores to a depth of at least approximately 20 microns.

14. The method of claim 13 , wherein the drawing further comprises generating a pressure within the pores, the pressure having a magnitude of approximately 0.25 atmospheres or less.

15. The method of claim 13 , wherein the liquid medium is a contaminated surface water, and the agent is a surface water contaminant.

16. A composition of matter, comprising:

bio-char having outer surfaces and pores extending into the bio-char from the outer surfaces, the pores collectively having a total surface area; and

an agent deposited within the pores to a depth of at least approximately 20 microns.

17. The apparatus composition of matter of claim 16 , wherein the agent includes diammonium phosphate.

18. The composition of matter of claim 16 , further comprising an additional agent that includes a potassium salt.

19. The composition of matter of claim 16 , wherein the agent includes a surface water contaminant.

Assignments (12)
LICENSE Recorded Feb 19, 2025
From: CARBON TECHNOLOGY HOLDINGS, LLC
To: SDI BIOCARBON SOLUTIONS, LLC
Reel/Frame 070255/0806 →
SECURITY INTEREST Recorded Feb 5, 2025
From: CARBON TECHNOLOGY HOLDINGS, LLC
To: ALTER DOMUS (US) LLC
Reel/Frame 070114/0775 →
RELEASE OF SECURITY INTEREST Recorded Feb 4, 2025
From: FORTRESS CREDIT CORP.
To: CARBON TECHNOLOGY HOLDINGS, LLC
Reel/Frame 070608/0239 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SECTION 1 OF THE PATENT ASSIGNMENT PREVIOUSLY RECORDED ON REEL 52680 FRAME 328. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 16, 2024
From: COOL PLANET ENERGY SYSTEMS, INC.
To: CARBON TECHNOLOGY HOLDINGS, LLC
Reel/Frame 069713/0092 →
SECURITY INTEREST Recorded Feb 12, 2024
From: CARBON TECHNOLOGY HOLDINGS, LLC
To: FORTRESS CREDIT CORP.
Reel/Frame 066552/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2020
From: COOL PLANET ENERGY SYSTEMS, INC.
To: CARBON TECHNOLOGY HOLDINGS, LLC
Reel/Frame 052680/0328 →
RELEASE OF SECURITY INTEREST Recorded May 5, 2020
From: TALIPOT HOLDINGS, S.A. DE C.V.
To: COOL PLANET ENERGY SYSTEMS, INC.
Reel/Frame 052576/0745 →
RELEASE OF SECURITY INTEREST Recorded May 5, 2020
From: NORTH BRIDGE VENTURE PARTNERS VI, L.P.
To: COOL PLANET ENERGY SYSTEMS, INC.
Reel/Frame 052576/0860 →
SECURITY INTEREST Recorded Aug 8, 2016
From: CPES HOLDINGS, LLC
To: TALIPOT HOLDING, S.A. DE C.V.
Reel/Frame 039629/0488 →
SECURITY INTEREST Recorded Jul 19, 2016
From: CPES HOLDINGS, LLC
To: NORTH BRIDGE VENTURE PARTNERS VI, L.P.; NORTH BRIDGE VENTURE PARTNERS 7, L.P.
Reel/Frame 039390/0293 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2016
From: GREENPYRO, INC.
To: COOL PLANET ENERGY SYSTEMS, INC.
Reel/Frame 037740/0604 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2008
From: SCHARF, GERALD C.
To: GREENPYRO, INC.
Reel/Frame 022047/0131 →