Organic light emitting device and manufacturing method thereof
View Patent ↗The present invention relates to an organic light emitting device and a manufacturing method thereof. A manufacturing method of an organic light emitting device according to an exemplary embodiment of the present invention includes forming a thin film structure on a first substrate, forming a dehumidification buffer layer on a second substrate, combining the first substrate and the second substrate, and heat treating the dehumidification buffer layer to soften the dehumidification buffer layer.
1. A method for manufacturing an organic light emitting device, the method comprising:
forming a thin film structure comprising an organic light emission layer on a first substrate;
forming a passivation layer covering the thin film structure;
forming a dehumidification buffer layer on a second substrate;
forming an adhesive;
combining the first substrate and the second substrate using the adhesive; and
heat treating, after combining the first substrate and the second substrate, the dehumidification buffer layer to soften the dehumidification buffer layer such that the dehumidification buffer layer is in a flowing state,
wherein the passivation layer is disposed between the thin film structure and the dehumidification buffer layer, and the dehumidification buffer layer completely covers an upper surface of the thin film structure, and
wherein, after the combining of the first substrate and the second substrate but before the heat treating, the dehumidification buffer layer is spaced apart from the passivation layer.
2. The method of claim 1 , wherein the dehumidification buffer layer comprises a mixture of an ionomer and aluminum (Al).
3. The method of claim 2 , wherein heat treating the dehumidification buffer layer comprises:
disposing the first substrate and the second substrate on a hot plate at a temperature ranging from 100° C. to 120° C.; and
pressing the first substrate and the second substrate in a vacuum state.
4. The method of claim 2 , wherein heat treating the dehumidification buffer layer eliminates an empty region between the dehumidification buffer layer and the passivation layer.
5. The method of claim 1 , wherein the adhesive comprises an epoxy resin.
6. The method of claim 1 , wherein, after the heat treating, the dehumidification buffer layer completely fills a space between by the first substrate, the second substrate, and the adhesive.
7. The method of claim 1 , wherein after the combining of the first substrate and the second substrate but before the heat treating, the dehumidification buffer layer is spaced apart from the adhesive.
8. The method of claim 1 , wherein the adhesive is formed between the first substrate and the second substrate and only outside the circumference of the dehumidification buffer layer.