IP Library Granted Patent US 8,245,453
Granted Patent B2
US 8,245,453 · App. 12/356,416 · Granted Aug 21, 2012

Flush mounting apparatus and methods using component cover

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Quick Facts
Patent No.
US 8,245,453
App. No.
12/356,416
Granted
Aug 21, 2012
Kind
B2
Abstract

A panel with a bracket is used to install a component to a wallboard. The panel is inserted into an opening to a wallboard, and the junction between the panel and the wallboard is taped and spackled so that the wallboard and panel appear to be a single object. When the component is fully coupled to the bracket, the front of the component is slightly recessed from the front of the panel. A component cover could then be inserted into the newly created recess so that the component appears to be completely flush with the wallboard.

Claims (23)

1. A method of installing a component to a wallboard, comprising:

disposing the panel within an opening in the wallboard and coupling the panel to the wallboard such that a front side of the panel is substantially flush with a front side of the wallboard;

disposing the component within an opening in a panel and coupling the component to the panel, such that a front side of the component is recessed from the front side of the panel to form a cover recess; and

disposing a component cover within the cover recess to overlay at least a portion of the component, such that a front side of the component cover is substantially flush with the front side of the panel.

2. The method of claim 1 , further comprising disposing a bracket within the opening in the panel, and coupling the component to the bracket.

3. The method of claim 2 , further comprising engaging a locking mechanism to lock the component cover to the bracket.

4. The method of claim 3 , wherein the step of engaging the locking mechanism comprises disposing the component cover into the component recess such that a first magnet attractor coupled to the component cover is attracted to a second magnet attractor coupled to the bracket, wherein at least one of the first magnet attractor and the second magnet attractor is a magnet.

5. The method of claim 1 , further comprising establishing an at least superficially continuous junction between an edge of the panel and an edge of the wallboard by at least one of taping and plastering over the junction.

6. The method of claim 1 , wherein the step of coupling the panel to the wallboard includes coupling the panel to a support stud behind the wallboard.

7. The method of claim 1 , further comprising coupling the component cover directly to the component.

8. The method of claim 1 , further comprising magnetically coupling the component cover and the component.

9. The method of claim 1 , further comprising replacing the component cover with a second component cover, wherein the second component cover has a different physical configuration than the first component cover.

10. A system for installing a wall-mounted component to a wallboard, comprising:

a panel that at some point in time has an opening;

an attachment mechanism that couples the panel to an opening in the wallboard such that a front side of the panel is substantially flush with a front side of the wallboard;

a component sized and dimensioned to fit within the opening, such that a front of the component is recessed from the front surface of the panel to form a recess; and

a component cover that fits in the recess formed by the component and the panel to cover at least a portion of the component.

11. The system of claim 10 , wherein a front of the component cover is flush with a front of the panel.

12. The system of claim 10 , further comprising a first magnet attractor coupled to the component cover and a second magnet attractor coupled to the component cover, wherein at least one of the first magnet attractor and the second magnet attractor is a magnet.

13. The system of claim 10 , further comprising a bracket that holds the component within the opening.

14. The system of claim 10 , wherein the component cover comprises a visible logo.

15. The system of claim 10 , further comprising a locking mechanism that prevents the component cover from being removed from the recess.

16. The system of claim 15 , wherein the locking mechanism automatically locks as the component cover is placed within the recess.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Jun 30, 2022
From: MUFG UNION BANK, N.A.
To: DANA INNOVATIONS
Reel/Frame 060367/0134 →
CORRECTIVE ASSIGNMENT TO CORRECT THE UNDERLYING DOCUMENT SUBMITTED PREVIOUSLY RECORDED ON REEL 058719 FRAME 0586. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE BY SECURED PARTY.. Recorded Mar 1, 2022
From: MUFG UNION BANK, N.A.
To: DANA INNOVATIONS
Reel/Frame 059350/0570 →
RELEASE OF SECURITY INTEREST Recorded Jan 21, 2022
From: MUFG UNION BANK, N.A.
To: DANA INNOVATIONS
Reel/Frame 058719/0586 →
MEMORANDUM AND NOTICE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Aug 30, 2011
From: DANA INNOVATIONS
To: UNION BANK, N.A.
Reel/Frame 026832/0189 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2009
From: TRUFIG
To: DANA INNOVATIONS
Reel/Frame 023207/0726 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2009
From: STRUTHERS, SCOTT; CALL, RAY
To: TRUFIG
Reel/Frame 022436/0324 →