Solenoidal superconducting magnet structure
A method of manufacturing a solenoidal magnet structure, includes the step of providing a collapsible accurate mold in which to wind the coils winding wire into defined positions in the mold, placing a mechanical support structure over the coils so wound, impregnating the coils and the mechanical support structure with a thermosetting resin, allowing the thermosetting resin to harden, and collapsing the mold and removing the resultant solenoidal magnet structure formed by the resin impregnated coils and the mechanical support structure from the mold as a single solid piece.
1. A solenoidal superconducting magnet structure comprising:
a superconducting wire wound into coils having an outermost exterior;
a mechanical support structure comprising a reinforced resin tube located over said outermost exterior of said coils, said coils and said mechanical support structure forming an assembly; and
thermosetting resin in which an entirety of said assembly is monolithically embedded and forming, when said thermosetting resin sets a single solid article.
2. A solenoidal superconducting magnet structure as claimed in claim 1 comprising electrical leads connected to said coils and retained in said thermosetting resin.
3. A solenoidal superconducting magnet structure as claimed in claim 1 wherein said coils comprise a generally cylindrical inner set of coils surrounded by a generally cylindrical outer set of coils, and wherein said mechanical reinforced resin tube comprises a first support structure located over said inner set of coils and a second reinforced resin tube located over said second set of coils, and further support structure components mechanically joining said first and second reinforced resin tubes.
4. A solenoidal superconducting magnet structure as claimed in claim 1 comprising a plurality of superconducting wires respectively forming different coils with respectively different diameters, and comprising a filler layer disposed between said coils of respectively different diameters and said reinforced resin tube.
5. A solenoidal superconducting magnet structure as claimed in claim 4 wherein said filler layer comprises a layer of resin-impregnated cloth overwrap.
6. A solenoidal superconducting magnet structure as claimed in claim 1 comprising an end coil of said solenoidal superconducting magnet structure retained to said mechanical support structure by a filler layer adjacent to said end coil and bonded thereto by said resin, and a further filler layer over an external circumference of said end coil, bonded to said end coil by said resin.
7. A solenoidal superconducting magnet structure comprising:
a mechanical support structure comprising a reinforced resin tube;
at least one superconducting wire wound into a coil of said solenoidal superconducting magnet structure over said mechanical support structure, said mechanical support structure and said at least one coil forming an assembly; and
thermosetting resin in which an entirety of said assembly is monolithically embedded and forming, when said thermosetting resin sets a single solid article.
8. A solenoidal superconducting magnet structure as claimed in claim 7 comprising electrical leads connected to said coils and retained in said thermosetting resin.
9. A solenoidal superconducting magnet structure as claimed in claim 7 comprising a plurality of wires respectively forming different coils with respectively different diameters, and comprising a filler layer disposed between said coils of respectively different diameters and said reinforced resin tube.
10. A solenoidal superconducting magnet structure as claimed in claim 9 wherein said filler layer comprises a layer of resin-impregnated cloth overwrap overlap.
11. A solenoidal superconducting magnet structure as claimed in claim 7 comprising an end coil of said solenoidal superconducting magnet structure retained to said mechanical support structure by a filler layer adjacent to said end coil and bonded thereto by said resin, and a further filler layer over an external circumference of said end coil, bonded to said end coil by said resin.