IP Library Granted Patent US 8,215,496
Granted Patent B2
US 8,215,496 · App. 12/360,820 · Granted Jul 10, 2012

Polynorbornene pervaporation membrane films, preparation and use thereof

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Quick Facts
Patent No.
US 8,215,496
App. No.
12/360,820
Granted
Jul 10, 2012
Kind
B2
Abstract

Embodiments in accordance with the present invention provide forming polynorbornenes useful for forming pervaporation membranes, the membranes themselves and methods of making such membranes.

Claims (32)

1. A pervaporation membrane, comprising:

a vinyl addition polynorbornene polymer having a Mw of at least about 5,000, the vinyl addition polynorbornene polymer comprising at least two different repeat units, wherein one of the repeat units, has a fluorinated carbinol moiety pendant group, the pervaporation membrane comprising a preferential permeability to a volatile organic over water, such permeability increasing with increasing organic concentration of a feed stream.

2. The pervaporation membrane according to claim 1 in a form of a tubular hollow fiber, a dense film flat sheet, or a thin film composite.

3. The pervaporation membrane according to claim 1 , wherein the vinyl addition polynorbornene polymer comprises at least three different repeat units.

4. A pervaporation membrane, comprising:

a polynorbornene polymer having a Mw of at least about 5,000, the vinyl addition polynorbornene polymer comprising at least two different repeat units, wherein one of the repeat units has a fluorinated carbinol moiety pendant group.

5. The pervaporation membrane according to claim 4 in a form of a tubular hollow fiber, a dense film flat sheet, or a thin film composite.

6. The pervaporation membrane according to claim 4 the pervaporation membrane comprising a preferential permeability to a volatile organic over water, such permeability increasing with increasing organic concentration of a feed stream.

7. The pervaporation membrane according to claim 4 , wherein the polynorbornene polymer comprises at least three different repeat units.

8. The pervaporation membrane according to claim 6 , wherein the volatile organic comprises butanol.

9. The pervaporation membrane according to claim 6 having a flux for butanol of at least about 100g/(m 2 ·h) from a fermentation broth comprising at least 1% by weight butanol, wherein the flux for butanol is an amount of butanol (q) that flows through a unit area (m 2 ) of the pervaporation membrane per unit of time (h).

10. The pervaporation membrane according to claim 4 , comprising a co-polymer of HFANB and C 1 -C 10 alkylNB.

11. A method of separating an organic product from a fermentation broth comprising the organic product, comprising:

charging the fermentation broth to a pervaporation module comprising a vinyl addition polynorbornene pervaporation membrane, the vinyl addition polynorbornene pervaporation membrane comprising a polynorbornene polymer having a Mw of at least about 5,000, the vinyl addition polynorbornene polymer comprising at least two different repeat units, wherein one of the repeat units has a fluorinated carbinol moiety pendant group; and

collecting a permeate vapor comprising the organic product from the pervaporation module.

12. The method according to claim 11 , wherein the fermentation broth charged to the pervaporation module has a temperature from about 30° C. to about 90° C.

13. The method according to claim 11 , wherein a vacuum from about 1 inHg to about 25 inHg is applied to the pervaporation module.

14. The method according to claim 11 , wherein the vinyl addition polynorbornene pervaporation membrane comprises at least three different repeat units.

15. A method of separating butanol from a fermentation broth comprising butanol, comprising:

charging the fermentation broth to a pervaporation module comprising a polynorbornene pervaporation membrane, the vinyl addition polynorbornene pervaporation membrane comprising a polynorbornene polymer having a Mw of at least about 5,000, the vinyl addition polynorbornene polymer comprising at least two different repeat units, wherein one of the repeat units has a fluorinated carbinol moiety pendant group; and

collecting a permeate vapor comprising butanol from the pervaporation module.

16. The method according to claim 15 , wherein the fermentation broth charged to the pervaporation module has a temperature from about 30° C. to about 90° C.

17. The method according to claim 15 , wherein a vacuum from about 1 inHg to about 25 inHg is applied to the pervaporation module.

18. The method according to claim 15 , wherein the polynorbornene pervaporation membrane comprises at least four different repeat units.

19. The method according to claim 15 , wherein the polynorbornene pervaporation membrane comprises at least three different repeat units.

20. The method according to claim 15 , wherein the polynorbornene pervaporation membrane comprises hydroxyhexafluoroisopropyl norbornene repeat units.

21. The method according to claim 15 , wherein the polynorbornene pervaporation membrane has a separation factor of at least about 15 for butanol from a fermentation broth comprising at least 1% by weight butanol.

22. The method according to claim 15 , wherein the polynorbornene pervaporation membrane has a flux of at least about 100 g/(m 2 ·h) for butanol from a fermentation broth comprising at least 1% by weight butanol.

23. The method according to claim 15 , wherein the polynorbornene pervaporation membrane comprises a polynorbornene polymer over a non-polynorbornene filtering component.

24. The method according to claim 15 , wherein the polynorbornene pervaporation membrane comprises hydroxyhexafluoroisopropyl norbornene repeat units and C 1 -C 10 alkyl norbornene repeat units.

25. The method according to claim 15 , wherein the polynorbornene pervaporation membrane has a thickness from about 0.1 micron to about 500 microns.

26. The method according to claim 15 , wherein the pervaporation feed stream comprise a biobutanol fermentation broth.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2012
From: PROMERUS LLC
To: SUMITOMO BAKELITE CO., LTD.
Reel/Frame 029409/0440 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2009
From: KNAPP, BRIAN; ELCE, EDMUND; BEDWELL, BRIAN; LANGSDORF, LEAH J.; WILKS, RYAN
To: PROMERUS L.L.C.
Reel/Frame 022538/0084 →