Methods and apparatus are provided for assembling a flange joint for use in a driveline. In an exemplary embodiment the apparatus includes a first flange with a first recess. A second flange may be configured to join with the first flange for translating rotational motion between the first flange and the second flange, the second flange having a second recess corresponding in position to the first recess in the first flange. A shear force member may have a first part configured to contact the first recess and a second part opposite the first part configured to contact the second recess, the second part may have an inclined surface. Multiple fasteners may connect the first flange to the second flange such that the inclined surface of the shear force member is held in contact with the second recess.
1. A shaft flange joint comprising:
a first flange with a first recess;
a second flange configured to join with the first flange to thereby translate rotational motion between the first flange and the second flange, the second flange having a second recess corresponding in position to the first recess in the first flange;
a shear force member having a first part configured to contact the first recess and a second part opposite the first part configured to contact the second recess, the second part having an inclined surface; and
multiple fasteners connecting the first flange to the second flange such that the inclined surface of the shear force member is held in contact with the second recess.
2. The shaft flange joint of claim 1 wherein the shear force member is a pin with the first part mounted in the first recess.
3. The shaft flange joint of claim 1 wherein the shear force member is a dowel pin.
4. The shaft flange joint of claim 1 wherein the shear force member is a roll pin.
5. The shaft flange joint of claim 1 wherein the inclined surface is shaped as a portion of a sphere.
6. The shaft flange joint of claim 5 wherein the second recess has an inclined surface.
7. The shaft flange joint of claim 1 wherein the shaft flange joint is connected to one of a prop shaft or a half shaft.
8. The shaft flange joint of claim 1 further comprising:
an additional recess in the first flange and an additional recess in the second flange; and
an additional shear force member having an additional first part configured to contact the additional first recess and an additional second part opposite the additional first part configured to contact the additional second recess, the additional second part having an additional inclined surface;
wherein the additional inclined surface of the additional shear force member is held in contact with the additional second recess by the multiple fasteners.
9. The shaft flange joint of claim 1 , wherein the second part of the shear force member has an outer shear force member diameter, and the recess has an outer recess diameter that is smaller than the outer shear force member diameter.
10. The shaft flange joint of claim 1 , wherein the shaft flange joint is connected to a drive shaft in a vehicle.
11. A vehicle comprising:
a shaft configured to transfer rotational motion;
a flange joint coupled to the shaft comprising:
a first flange having a first opening;
a second flange having a second opening aligned to the first opening;
a shear force member coupled between the first opening and the second opening, wherein the second opening in the second flange is formed with a sloped portion; and
a fastener securing the first flange to the second flange.
12. The vehicle according to claim 11 wherein the shear force member is configured to transfer a difference in relative rotational position between the first flange and the second flange to an increase in a normal force on the fastener.
13. The vehicle according to claim 11 wherein the shear force member has a sloped portion corresponding the sloped portion of the second opening.
14. The vehicle according to claim 11 wherein the shear force member has a first part fitted into the first opening in the first flange, and a second part shaped as a portion of a sphere.
15. The vehicle according to claim 11 wherein the shear force member is a pin fixed into the first opening and has an outer pin diameter, and the second opening is a recess and has an outer recess diameter that is smaller than the outer pin diameter.
16. The vehicle according to claim 11 wherein the shear force member is in the shape of a ball and partially enters the first opening in the first flange and partially enters the second opening in the second flange.
17. A method of assembling a flange joint configured to transmit torque, the flange joint comprising a first flange and a second flange, and two shear force members configured to transfer a difference in relative rotational position to increased normal force, the method comprising:
forming two openings in the first flange;
forming two openings in the second flange corresponding to the two openings in the first flange wherein a second opening in the second flange is formed with a sloped portion; and
joining the first flange to the second flange using fasteners, with the shear force members contacting the openings in the first flange and the openings in the second flange, wherein the shear force members create a slip fit such that movement of the first flange relative to the second flange increases a normal force on the fasteners.
18. The method of claim 17 wherein the openings in the second flange are round, each opening having an opening outer diameter, and wherein the shear force members are round having a shear force member diameter, and wherein the shear force member diameter is larger than the opening outer diameter.