IP Library Granted Patent US 7,887,735
Granted Patent B2
US 7,887,735 · App. 12/367,434 · Granted Feb 15, 2011

Method of forming a void in a mass of concrete using a dowel void former

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Quick Facts
Patent No.
US 7,887,735
App. No.
12/367,434
Granted
Feb 15, 2011
Kind
B2
Abstract

A void former or dowel sleeve adapted to be encapsulated in a hardened mass of concrete, which is collapsible upon the application of a tensile force longitudinally thereof to remove the void former from the concrete and provide a void for a load transferring dowel.

Claims (51)

1. A method of forming a void in a mass of hardened concrete, the method comprising the steps of:

obtaining a void former, the void former comprising

an elongate tubular body having a closed inner end and an open outer end;

a wall of said body defined by coextensive inner and outer surfaces; and

a groove formed in said wall and extending from one of said inner and outer surfaces thereof toward, but not through, the other of said inner and outer surfaces, such that a web of material substantially thinner than said wall is retained between said groove and the other of said inner and outer surfaces;

positioning the body in a mass of plastic concrete having a substantially horizontal upper surface and an edge surface extending substantially perpendicular to the upper surface, with the open outer end of said body positioned adjacent the edge surface of said mass, by inserting said closed inner end of said body into the edge surface of said mass of plastic concrete;

allowing said mass to harden; and

applying a force to said body adjacent the open end, the force being effective to rupture said web of material and permit said body to collapse inwardly, wherein said void former contracts to a size permitting withdrawal from the hardened mass.

2. The method of claim 1 , wherein said groove extends spirally around and about said body.

3. The method of claim 1 , wherein said closed inner end is tapered to facilitate insertion into plastic concrete.

4. The method of claim 3 , wherein said enlongate tubular body is formed without a taper along a substantial majority of its length so as to form a substantially cylindrical void in said mass.

5. The method of claim 2 , wherein said groove is formed in said inner surface of said body.

6. The method of claim 5 , wherein said outer surface of said body is substantially smooth.

7. The method of claim 1 , wherein said closed inner end is tapered to facilitate the insertion of said body into said mass of plastic concrete.

8. A method of forming a void in a mass of hardened concrete, the method comprising the steps of:

obtaining a void former, the void former comprising

an elongate tubular body having a closed inner end and an open outer end;

an outwardly extending flange circumscribing a portion of the periphery of said elongate tubular body at said open outer end;

a wall of said body defined by coextensive inner and outer surfaces; and

a groove formed in said wall and extending from one of said inner and outer surfaces thereof toward, but not through, the other of said inner and outer surfaces, such that a web of material substantially thinner than said wall is retained between said groove and the other of said inner and outer surfaces;

positioning the body in a mass of plastic concrete having a substantially horizontal upper surface and an edge surface extending substantially perpendicular to the upper surface, with the open outer end of said body positioned adjacent the edge surface of said mass;

allowing said mass to harden; and

applying a force to said body adjacent the open end, the force being effective to rupture said web of material and permit said body to collapse inwardly, wherein said void former contracts to a size permitting withdrawal from the hardened mass.

9. The method of claim 8 , wherein the positioning of the body comprises securing said outwardly extending flange to an inner surface of a concrete form defining the edge surface.

10. The method of claim 9 , wherein the flange is provided with notches or apertures configured to receive fasteners.

11. The method of claim 8 , wherein said flange is provided with a slot having side edges positioned on opposite sides of said groove, and said groove extends along said body and terminates within the slot.

12. The method of claim 8 , wherein positioning the body comprises pouring concrete over and around said body.

13. A method of forming a void in a concrete slab, the method comprising the steps of:

obtaining a void former, the void former comprising

an elongate tubular body having a closed inner end and an open outer end;

a wall of said body defined by coextensive inner and outer surfaces; and

a groove formed in said wall and extending from one of said inner and outer surfaces thereof toward, but not through, the other of said inner and outer surfaces, such that a web of material substantially thinner than said wall bridges said groove;

positioning the body in a mass of plastic concrete, with the open outer end of the body positioned adjacent an edge surface of said mass, and with said body extending substantially parallel to an upper surface of said mass, by inserting said closed inner end of said body into said edge surface of said mass of plastic concrete;

allowing said mass to harden; and

applying a force to said body adjacent said open end, the force being effective to rupture said web of material and permit said body to collapse inwardly, wherein said void former contracts to a size permitting withdrawal from the hardened mass.

14. The method of claim 13 , wherein said closed inner end is tapered to facilitate insertion into plastic concrete.

15. The method of claim 14 , wherein said enlongate tubular body is formed without a taper along a substantial majority of its length so as to form a substantially cylindrical void in said mass.

16. The method of claim 13 , wherein said closed inner end is tapered to facilitate the insertion of said body into said mass of plastic concrete.

17. A method of forming a void in a concrete slab, the method comprising the steps of:

obtaining a void former, the void former comprising

an elongate tubular body having a closed inner end and an open outer end;

an outwardly extending flange circumscribing a portion of the periphery of said elongate tubular body at said open outer end;

a wall of said body defined by coextensive inner and outer surfaces; and

a groove formed in said wall and extending from one of said inner and outer surfaces thereof toward, but not through, the other of said inner and outer surfaces, such that a web of material substantially thinner than said wall bridges said groove;

positioning the body in a mass of plastic concrete, with the open outer end of the body positioned adjacent an edge surface of said mass, and with said body extending substantially parallel to an upper surface of said mass;

allowing said mass to harden; and

applying a force to said body adjacent said open end, the force being effective to rupture said web of material and permit said body to collapse inwardly, wherein said void former contracts to a size permitting withdrawal from the hardened mass.

18. The method of claim 17 , wherein the positioning of the body comprises securing said outwardly extending flange to an inner surface of a concrete form defining the edge surface.

19. The method of claim 17 , wherein the flange is provided with notches or apertures configured to receive fasteners.

20. The method of claim 17 , wherein said flange is provided with a slot having side edges positioned on opposite sides of said groove, and said groove extends along said body and terminates within the slot.

21. The method of claim 17 , wherein positioning the body comprises pouring concrete over and around said body.

Assignments (23)
RELEASE OF SECURITY INTEREST Recorded Jul 5, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 064150/0118 →
RELEASE OF SECURITY INTEREST Recorded Jul 5, 2023
From: CANTOR FITZGERALD SECURITIES
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 064150/0901 →
ASSIGNMENT FOR SECURITY - PATENTS Recorded Jul 5, 2023
From: DAYTON SUPERIOR CORPORATION
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 064206/0377 →
SECURITY INTEREST Recorded Jun 30, 2023
From: DAYTON SUPERIOR CORPORATION
To: PINEY LAKE OPPORTUNITIES ECI MASTER FUND LP
Reel/Frame 064127/0821 →
RELEASE OF SECURITY INTEREST Recorded Dec 29, 2020
From: PATHLIGHT CAPITAL FUND I LP
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 054767/0601 →
SECURITY INTEREST Recorded Dec 29, 2020
From: DAYTON SUPERIOR CORPORATION
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 054767/0078 →
SECURITY INTEREST Recorded Dec 6, 2019
From: DAYTON SUPERIOR CORPORATION
To: CANTOR FITZGERALD SECURITIES, AS COLLATERAL AGENT
Reel/Frame 051198/0248 →
RELEASE OF SECURITY INTEREST (REEL/FRAME 047525/0143) Recorded Dec 6, 2019
From: THE BANK OF NEW YORK MELLON, AS COLLATERAL AGENT
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 051210/0608 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME - : 048585/0417 Recorded Jun 27, 2019
From: PATHLIGHT CAPITAL FUND I LP
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 049614/0001 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME - : 23449-0223 Recorded Mar 19, 2019
From: BANK OF AMERICA, N.A.
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 049911/0382 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME - : 32809-0785 Recorded Mar 19, 2019
From: BANK OF AMERICA, N.A.
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 048634/0187 →
SECURITY INTEREST Recorded Mar 13, 2019
From: DAYTON SUPERIOR CORPORATION
To: PATHLIGHT CAPITAL FUND I LP
Reel/Frame 048585/0417 →
ASSIGNMENT OF SECURITY INTEREST Recorded Sep 12, 2018
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: THE BANK OF NEW YORK MELLON
Reel/Frame 047525/0143 →
SECURITY INTEREST Recorded Feb 13, 2017
From: DAYTON SUPERIOR CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 041242/0518 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 32801/0431 Recorded Nov 21, 2016
From: GUGGENHEIM CORPORATE FUNDING, LLC
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 040652/0607 →
RELEASE OF SECURITY INTEREST Recorded Nov 21, 2016
From: GUGGENHEIM CORPORATE FUNDING, LLC (AS SUCCESSOR IN INTEREST TO SILVER POINT FINANCE, LLC)
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 040846/0915 →
SUPPLEMENTAL PATENT SECURITY AGREEMENT Recorded May 1, 2014
From: DAYTON SUPERIOR CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 032809/0785 →
SECURITY INTEREST Recorded May 1, 2014
From: DAYTON SUPERIOR CORPORATION
To: GUGGENHEIM CORPORATE FUNDING, LLC, AS AGENT
Reel/Frame 032801/0431 →
NOTICE OF SUBSTITUTION OF COLLATERAL AGENT IN PATENTS Recorded Jun 29, 2012
From: SILVER POINT FINANCE, LLC
To: GUGGENHEIM CORPORATE FUNDING, LLC, AS COLLATERAL AGENT
Reel/Frame 028486/0908 →
SECURITY AGREEMENT Recorded Oct 30, 2009
From: DAYTON SUPERIOR CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 023449/0223 →
PATENT SECURITY AGREEMENT Recorded Oct 26, 2009
From: DAYTON SUPERIOR CORPORATION
To: SILVER POINT FINANCE, LLC
Reel/Frame 023419/0459 →
RELEASE OF DEBTOR-IN-POSSESSION SECURITY INTEREST RECORDED AT REEL 022757, FRAME 0465 Recorded Oct 26, 2009
From: GENERAL ELECTRIC CAPITAL CORPORATION
To: DAYTON SUPERIOR CORPORATION
Reel/Frame 023419/0989 →
DEBTOR-IN-POSSESSION SECURITY AGREEMENT Recorded Jun 1, 2009
From: DAYTON SUPERIOR CORPORATION
To: GENERAL ELECTRIC CAPITAL CORPORATION
Reel/Frame 022757/0465 →