Suction-recirculation device for stabilizing particle flows within a solar powered solid particle receiver
View Patent ↗A suction-recirculation device for stabilizing the flow of a curtain of blackened heat absorption particles falling inside of a solar receiver with an open aperture. The curtain of particles absorbs the concentrated heat from a solar mirror array reflected up to the receiver on a solar power tower. External winds entering the receiver at an oblique angle can destabilize the particle curtain and eject particles. A fan and ductwork is located behind the back wall of the receiver and sucks air out through an array of small holes in the back wall. Any entrained particles are separated out by a conventional cyclone device. Then, the air is recirculated back to the top of the receiver by injecting the recycled air through an array of small holes in the receiver's ceiling and upper aperture front wall. Since internal air is recirculated, heat losses are minimized and high receiver efficiency is maintained. Suction-recirculation velocities in the range of 1-5 m/s are sufficient to stabilize the particle curtain against external wind speeds in excess of 10 m/s.
1. A suction-recirculation device for stabilizing particle flows within a solar powered solid particle receiver against external winds blowing at an oblique angle, comprising:
an insulated receiver box comprising a front face with a open aperture, a back wall, a ceiling, a bottom, and two side walls;
a top slot and a bottom slot, located near the back wall, that direct a flow of solid particles to form into a particle curtain that intercepts rays of concentrated solar radiation shining through the aperture;
a first array of holes perforating the back wall;
a second array of holes perforating the ceiling; and
a suction-recirculation loop comprising a suction fan and ducting configured for sucking air out of the box through the first array of holes in the back wall, and for recirculating and reintroducing said air back into the box through the second array of holes in the ceiling;
whereby the recirculating air flow creates a sweeping airflow inside the box that stabilizes the particle curtain from disruption by external winds blowing into the box at an oblique angle.
2. The device of claim 1 , further comprising a cyclone separator disposed for separating out any particles entrained into the suction-recirculation loop by the suction fan.
3. The device of claim 2 , wherein the cyclone separator is disposed downstream of the suction fan.
4. The device of claim 2 , wherein the cyclone separator is disposed upstream of the suction fan.
5. The device of claim 2 , further comprising:
a third array of holes perforating the upper aperture front wall section; and
additional ducting for recirculating and reintroducing said air back into the box through both the second array of holes in the ceiling and the third array of holes in the upper aperture front wall section.
6. The device of claim 5 , wherein the flow areas of the first array of holes in the back wall are appropriately matched to the sum of the flow areas of the second array of holes in ceiling and the third array of holes in the upper aperture front wall section, so that the mass flow rate of air flowing through the back wall is the same as the mass flow rate of air reentering through the ceiling and the upper aperture front wall section.
7. The device of claim 1 , wherein velocity of recirculated air flowing through the holes ranges from 1 to 5 m/s.
8. The device of claim 1 , wherein the flow areas of the first array of holes in the back wall and the flow areas of the second array of holes in ceiling are appropriately matched so the mass flow rate of air flowing through the back wall is the same as the mass flow rate of air reentering through the ceiling.
9. The device of claim 1 , wherein the first array of holes perforating the back wall are configured to produce a spatial variation in airflow velocity from top to bottom along the back wall.
10. The device of claim 9 , wherein the spatial variation in airflow velocity from top to bottom along the back wall is such that the velocity is higher at the bottom of the back wall, and lower at the top.
11. The device of claim 9 , wherein the spatial variation in airflow velocity from top to bottom along the back wall is created by varying the diameter of the holes in the first array, from top to bottom.
12. The device of claim 9 , wherein the spatial variation in airflow velocity from top to bottom along the back wall is created by varying the spacing between the holes in the first array, from top to bottom.
13. The device of claim 9 , wherein the spatial variation in airflow velocity from top to bottom along the back wall is created by using multiple suction fans, coupled to compartmentalized manifolding connected to different areas of the back wall, running a different fan speeds.
14. The device of claim 9 , wherein the spatial variation in airflow velocity from top to bottom along the back wall is created by using airflow control valves coupled to multiple suction fans, coupled to compartmentalized manifolding connected to different areas of the back wall.
15. A suction-recirculation device for stabilizing particle flows within a solar powered solid particle receiver against external winds blowing at an oblique angle, comprising:
an insulated receiver box comprising a front face with a open aperture, a back wall, a ceiling, a bottom, and two side walls;
a top slot and a bottom slot, located near the back wall, that direct a flow of solid particles to form into a particle curtain that intercepts rays of concentrated solar radiation shining through the aperture;
a first array of holes perforating the back wall;
a second array of holes perforating the ceiling; and
a suction-recirculation loop comprising a suction fan and ducting configured for sucking air out of the box through the first array of holes in the back wall, and for recirculating and reintroducing said air back into the box through the second array of holes in the ceiling;
whereby the recirculating air flow creates a sweeping airflow inside the box that stabilizes the particle curtain from disruption by external winds blowing into the box at an oblique angle;
further comprising a cyclone separator disposed for separating out any particles entrained into the suction-recirculation loop by the suction fan;
and the device further comprising:
a third array of holes perforating the upper aperture front wall section; and
additional ducting for recirculating and reintroducing said air back into the box through both the second array of holes in the ceiling and the third array of holes in the upper aperture front wall section.
16. The device of claim 15 , wherein the flow areas of the first array of holes in the back wall are appropriately matched to the sum of the flow areas of the second array of holes in ceiling and the third array of holes in the upper aperture front wall section, so that the mass flow rate of air flowing through the back wall is the same as the mass flow rate of air reentering through the ceiling and the upper aperture front wall section.
17. The device of claim 15 , wherein the velocity of recirculated air flowing through the holes ranges from 1 to 5 m/s.
18. A method of stabilizing particle flows within a solar powered solid particle receiver against external winds blowing at an oblique angle, comprising:
providing an insulated receiver box comprising a front face with a open aperture, a back wall, a ceiling, a bottom, and two side walls; a top slot and a bottom slot, located near the back wall, that direct a flow of solid particles to form into a particle curtain that intercepts rays of concentrated solar radiation shining through the aperture; a first array of holes perforating the back wall; a second array of holes perforating the ceiling; and a suction-recirculation loop comprising a suction fan and ducting configured for sucking air out of the box through the first array of holes in the back wall, and for recirculating and reintroducing said air back into the box through the second array of holes in the ceiling; and
creating a sweeping airflow inside the box that stabilizes the particle curtain from disruption by external winds blowing into the box at an oblique angle by sucking air out of the box through the first array of holes, and then recirculating and reintroducing said air back into the box through the second array of holes in the ceiling.
19. The method of claim 18 , further comprising separating out any particles entrained into the recirculation loop flow, from said recirculation flow, by using a cyclone separator.
20. The method of claim 18 , wherein the box further comprises:
a third array of holes perforating the upper aperture front wall section; and
additional ducting for recirculating and reintroducing said air back into the box through both the second array of holes in the ceiling and the third array of holes in the upper aperture front wall section; and wherein the method further comprises recirculating and reintroducing said air back into the box through both the second array of holes in the ceiling and the third array of holes in the upper aperture front wall section.
21. The method of claim 18 , further comprising flowing the recirculated air through the holes ranges at a velocity of from 1 to 5 m/s.