IP Library Granted Patent US 8,300,381
Granted Patent B2
US 8,300,381 · App. 12/368,830 · Granted Oct 30, 2012

Low cost high speed spark voltage and flame drive signal generator

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Quick Facts
Patent No.
US 8,300,381
App. No.
12/368,830
Granted
Oct 30, 2012
Kind
B2
Abstract

A system for generating a high DC voltage for a spark to ignite a flame in a combustion device, and a high AC voltage for a flame rod to sense a flame in the device, from a low voltage for combustion device control. The system may be an inexpensive mechanism.

Claims (67)

1. A spark voltage and flame rod voltage generator for a combustion device, comprising:

a driver for receiving a low-voltage supply and a control signal;

an inductive-capacitive (LC) circuit connected to an output of the driver, for providing a flame rod voltage; and

a rectification-capacitive circuit connected to an output of the LC circuit for providing a spark voltage.

2. The generator of claim 1 , wherein the low voltage supply has a magnitude less than magnitudes of the flame rod voltage and the spark voltage.

3. The generator of claim 1 , wherein the frequency of the control signal can be changed to approach or equal a resonant frequency of the LC circuit.

4. The generator of claim 3 , wherein:

a change in pulse width of the control signal can change the magnitudes of the flame rod voltage and the spark voltage; and

a change in frequency of the control signal can change the magnitudes of the flame rod voltage and the spark'voltage.

5. The generator of claim 1 , further comprising:

a voltage sensing circuit connected to the output of the LC circuit;

a direct current (DC) blocker having a first end connected to the output of the LC circuit;

a flame rod connected to a second end of the DC blocker; and

a flame sensing circuit connected to the second end of the DC blocker.

6. The generator of claim 5 , further comprising a controller having a first input connected to the voltage sensing circuit, a second input connected to the flame sensing circuit, and a first output for providing the control signal to the driver.

7. The generator of claim 6 , further comprising a spark mechanism having a voltage input connected to an output of the rectification-capacitive circuit and a control input connected to a second output of the controller.

8. The generator of claim 7 , further comprising:

a connection mechanism connected between the flame rod and the DC blocker; and

a compensation circuit, for reducing effects of an impedance of the connection mechanism upon the flame sensing circuit, having an input connected to the connection mechanism and an output connected to a third input of the controller.

9. The generator of claim 8 , further comprising a current limiter connected in between the second end of the DC current blocker and the connection mechanism.

10. The generator of claim 9 , wherein the controller has a third output for providing a bias voltage to the flame sensing circuit.

11. The generator of claim 9 , wherein the first, second and third inputs of the controller are connected to analog-to-digital converters.

12. A method for generating a spark voltage and a flame rod voltage for a combustion device, from a low voltage supply of the combustion device, comprising:

providing an electrical supply having a first voltage to a driver circuit;

providing a pulse width modulation (PWM) signal having a duty cycle and a frequency to the driver circuit for driving an inductor-capacitor (LC) circuit with the PWM signal;

adjusting the pulse width and frequency of the PWM signal to obtain a near sinusoidal signal having a second voltage at an output of the LC circuit;

rectifying the near sinusoidal signal having the second voltage into a direct current (DC) signal; and

charging up a capacitor with the DC signal for a spark voltage.

13. The method of claim 12 , further comprising:

lowering the second voltage of the near sinusoidal signal to a third voltage without effectively affecting the spark voltage on the capacitor; and

providing the near sinusoidal signal having the third voltage as a flame rod voltage; and

wherein each of the second and third voltages is greater than the first voltage.

14. The method of claim 13 , further comprising:

providing the spark voltage to a spark mechanism for providing a spark in the combustion device when desired;

providing the near sinusoidal signal having the third voltage to a flame rod via a DC blocker; and

determining whether there is a flame via a voltage signal at the flame rod.

15. The method of claim 14 , further comprising compensating the voltage signal at the flame rod.

16. A spark voltage and flame rod voltage generator for a combustion device, comprising:

an inductor-capacitor (LC) circuit;

a driver for driving the LC circuit with a pulse width modulated (PWM) signal;

a spark voltage circuit connected to an output of the LC circuit;

a voltage sensing circuit connected to the output of the LC circuit;

a flame sensing circuit connected via a direct current (DC) blocking device to the output of the LC circuit; and

a flame rod connected via the DC blocking device to the output of the LC circuit.

17. The generator of 16 , wherein:

the generator uses a power supply having a first voltage;

the spark voltage circuit is for providing a second voltage;

the output of the LC circuit has a third output voltage; and

each of the second and third voltages is greater than the first voltage.

18. The generator of claim 16 , wherein:

the PWM signal has a frequency which can be varied to nearly match a resonant frequency of the LC circuit so as to generate a near sinusoidal signal at the output of the LC circuit; and

the PWM signal has a duty cycle which can be varied to adjust an amplitude of the near sinusoidal signal.

19. The generator of claim 18 , further comprising:

a voltage sensing circuit for detecting a voltage at the output of the LC circuit; and

wherein:

the spark voltage circuit comprises:

a storage device for holding a second voltage for a spark; and

a rectifier having a first end connected to the output of the LC circuit and having a second end connected to the storage device;

the frequency and/or duty cycle of the PWM signal can be adjusted to charge the storage device to the second voltage; and

the frequency and/or duty cycle of the PWM signal can be adjusted to reduce a third voltage at the output of the LC circuit to less than the second voltage; and

the frequency and/or duty cycle of the PWM signal can be adjusted as desired to change the third voltage for the flame rod.

20. The generator of claim 16 , further comprising:

a controller having inputs connected to the voltage sensing circuit and the flame sensing circuit, and having an output for providing the PWM signal to the driver; and

a compensation circuit having a high impedance input connected to the flame rod and a low impedance output connected to the controller; and

wherein the compensation circuit comprises:

a voltage divider having a first end being the high impedance input, a second end connected to a reference voltage, and a terminal connected between the first and second ends of the voltage divider; and

a peak detector having an input connected to the terminal and having an output being the low impedance output.

Assignments (4)
CHANGE OF NAME Recorded Jun 12, 2025
From: ADEMCO INC.
To: RESIDEO LLC
Reel/Frame 071546/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2021
From: HONEYWELL INTERNATIONAL INC.
To: ADEMCO INC.
Reel/Frame 056522/0420 →
SECURITY INTEREST Recorded Oct 26, 2018
From: ADEMCO INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 047337/0577 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 10, 2009
From: CHIAN, BRENT; MCDONALD, JONATHAN; PLANER, NORM
To: HONEYWELL INTERNATIONAL INC.
Reel/Frame 022237/0419 →