Low cost high speed spark voltage and flame drive signal generator
View Patent ↗A system for generating a high DC voltage for a spark to ignite a flame in a combustion device, and a high AC voltage for a flame rod to sense a flame in the device, from a low voltage for combustion device control. The system may be an inexpensive mechanism.
1. A spark voltage and flame rod voltage generator for a combustion device, comprising:
a driver for receiving a low-voltage supply and a control signal;
an inductive-capacitive (LC) circuit connected to an output of the driver, for providing a flame rod voltage; and
a rectification-capacitive circuit connected to an output of the LC circuit for providing a spark voltage.
2. The generator of claim 1 , wherein the low voltage supply has a magnitude less than magnitudes of the flame rod voltage and the spark voltage.
3. The generator of claim 1 , wherein the frequency of the control signal can be changed to approach or equal a resonant frequency of the LC circuit.
4. The generator of claim 3 , wherein:
a change in pulse width of the control signal can change the magnitudes of the flame rod voltage and the spark voltage; and
a change in frequency of the control signal can change the magnitudes of the flame rod voltage and the spark'voltage.
5. The generator of claim 1 , further comprising:
a voltage sensing circuit connected to the output of the LC circuit;
a direct current (DC) blocker having a first end connected to the output of the LC circuit;
a flame rod connected to a second end of the DC blocker; and
a flame sensing circuit connected to the second end of the DC blocker.
6. The generator of claim 5 , further comprising a controller having a first input connected to the voltage sensing circuit, a second input connected to the flame sensing circuit, and a first output for providing the control signal to the driver.
7. The generator of claim 6 , further comprising a spark mechanism having a voltage input connected to an output of the rectification-capacitive circuit and a control input connected to a second output of the controller.
8. The generator of claim 7 , further comprising:
a connection mechanism connected between the flame rod and the DC blocker; and
a compensation circuit, for reducing effects of an impedance of the connection mechanism upon the flame sensing circuit, having an input connected to the connection mechanism and an output connected to a third input of the controller.
9. The generator of claim 8 , further comprising a current limiter connected in between the second end of the DC current blocker and the connection mechanism.
10. The generator of claim 9 , wherein the controller has a third output for providing a bias voltage to the flame sensing circuit.
11. The generator of claim 9 , wherein the first, second and third inputs of the controller are connected to analog-to-digital converters.
12. A method for generating a spark voltage and a flame rod voltage for a combustion device, from a low voltage supply of the combustion device, comprising:
providing an electrical supply having a first voltage to a driver circuit;
providing a pulse width modulation (PWM) signal having a duty cycle and a frequency to the driver circuit for driving an inductor-capacitor (LC) circuit with the PWM signal;
adjusting the pulse width and frequency of the PWM signal to obtain a near sinusoidal signal having a second voltage at an output of the LC circuit;
rectifying the near sinusoidal signal having the second voltage into a direct current (DC) signal; and
charging up a capacitor with the DC signal for a spark voltage.
13. The method of claim 12 , further comprising:
lowering the second voltage of the near sinusoidal signal to a third voltage without effectively affecting the spark voltage on the capacitor; and
providing the near sinusoidal signal having the third voltage as a flame rod voltage; and
wherein each of the second and third voltages is greater than the first voltage.
14. The method of claim 13 , further comprising:
providing the spark voltage to a spark mechanism for providing a spark in the combustion device when desired;
providing the near sinusoidal signal having the third voltage to a flame rod via a DC blocker; and
determining whether there is a flame via a voltage signal at the flame rod.
15. The method of claim 14 , further comprising compensating the voltage signal at the flame rod.
16. A spark voltage and flame rod voltage generator for a combustion device, comprising:
an inductor-capacitor (LC) circuit;
a driver for driving the LC circuit with a pulse width modulated (PWM) signal;
a spark voltage circuit connected to an output of the LC circuit;
a voltage sensing circuit connected to the output of the LC circuit;
a flame sensing circuit connected via a direct current (DC) blocking device to the output of the LC circuit; and
a flame rod connected via the DC blocking device to the output of the LC circuit.
17. The generator of 16 , wherein:
the generator uses a power supply having a first voltage;
the spark voltage circuit is for providing a second voltage;
the output of the LC circuit has a third output voltage; and
each of the second and third voltages is greater than the first voltage.
18. The generator of claim 16 , wherein:
the PWM signal has a frequency which can be varied to nearly match a resonant frequency of the LC circuit so as to generate a near sinusoidal signal at the output of the LC circuit; and
the PWM signal has a duty cycle which can be varied to adjust an amplitude of the near sinusoidal signal.
19. The generator of claim 18 , further comprising:
a voltage sensing circuit for detecting a voltage at the output of the LC circuit; and
wherein:
the spark voltage circuit comprises:
a storage device for holding a second voltage for a spark; and
a rectifier having a first end connected to the output of the LC circuit and having a second end connected to the storage device;
the frequency and/or duty cycle of the PWM signal can be adjusted to charge the storage device to the second voltage; and
the frequency and/or duty cycle of the PWM signal can be adjusted to reduce a third voltage at the output of the LC circuit to less than the second voltage; and
the frequency and/or duty cycle of the PWM signal can be adjusted as desired to change the third voltage for the flame rod.
20. The generator of claim 16 , further comprising:
a controller having inputs connected to the voltage sensing circuit and the flame sensing circuit, and having an output for providing the PWM signal to the driver; and
a compensation circuit having a high impedance input connected to the flame rod and a low impedance output connected to the controller; and
wherein the compensation circuit comprises:
a voltage divider having a first end being the high impedance input, a second end connected to a reference voltage, and a terminal connected between the first and second ends of the voltage divider; and
a peak detector having an input connected to the terminal and having an output being the low impedance output.