IP Library Granted Patent US 7,897,873
Granted Patent B2
US 7,897,873 · App. 12/369,952 · Granted Mar 1, 2011

Communications cables having outer surface with reduced coefficient of friction and methods of making same

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Quick Facts
Patent No.
US 7,897,873
App. No.
12/369,952
Granted
Mar 1, 2011
Kind
B2
Abstract

A communications cable is made by providing at least one conducting element, and co-extruding first and second polymeric materials around the at least one conducting element to form a dielectric jacket encasing the at least one conducting element. The at least one conducting element may include at least one electrical conductor, and/or at least one optical fiber. The dielectric jacket has a substantially constant cross-sectional configuration along a length of the cable and comprises an inner layer formed from the first polymeric material and an outer layer formed from the second polymeric material. The outer layer has an outer surface with a coefficient of friction within the range of about 0.05-0.40, and a thickness of between about five and ten thousandths of an inch (0.005″-0.010″).

Claims (29)

1. A communications cable, comprising:

at least one conducting element; and

a dielectric jacket encasing the at least one conducting element, wherein the dielectric jacket comprises an inner layer of a first polymeric material selected from the group which includes polyolefins, polyamides, polyurethanes and polyvinyl chlorides, and an outer layer of a second polymeric material selected from the group which includes fluoroethylenepropylene (FEP), ethylenechlorotrifluoroethylene (ECTFE), perfluoroalkoxy polymers (PFA), polytetrafluoroethylene (PTFE), and ethylene tetrafluoroethylene (ETFE), wherein the jacket has a substantially constant cross-sectional configuration along a length of the cable, and wherein the outer layer has a thickness of between about five and ten thousandths of an inch (0.005″-0.010″) and has an outer surface with a coefficient of friction of between about 0.05-0.4.

2. The communications cable of claim 1 , wherein the first polymeric material comprises high density polyethylene (HDPE) having a first color, and wherein the second polymeric material has a second color different from the first color.

3. The communications cable of claim 1 , wherein the communications cable is bundled with a plurality of additional communications cables.

4. The communications cable of claim 1 , wherein the first and/or second polymeric materials comprise filler material.

5. The communications cable of claim 4 , wherein the filler material comprises material having flame retardant and/or smoke suppressing properties.

6. A method of making a communications cable, comprising:

providing at least one conducting element; and

co-extruding first and second polymeric materials around the at least one conducting element to form a dielectric jacket encasing the at least one conducting element, wherein the jacket has a substantially constant cross-sectional configuration along a length of the cable and comprises an inner layer formed from the first polymeric material and an outer layer formed from the second polymeric material, wherein the outer layer has an outer surface with a static coefficient of friction of between about 0.04-0.40.

7. The method of claim 1 , wherein the jacket has a substantially circular cross-sectional configuration.

8. The method of claim 1 , wherein the first polymeric material is selected from the group which includes polyolefins, polyamides, polyurethanes and polyvinyl chlorides, and wherein the second polymeric material is selected from the group which includes fluoroethylenepropylene (FEP), ethylenechlorotrifluoroethylene (ECTFE), perfluoroalkoxy polymers (PFA), polytetrafluoroethylene (PTFE), and ethylene tetrafluoroethylene (ETFE).

9. The method of claim 1 , wherein the first polymeric material comprises high density polyethylene (HDPE).

10. The method of claim 1 , wherein the first polymeric material has a first color, and wherein the second polymeric material has a second color different from the first color.

11. The method of claim 1 , wherein the outer layer has a thickness of between about five and ten thousandths of an inch (0.005″-0.010″).

12. The method of claim 1 , wherein the at least one conducting element comprises at least one twisted pair of insulated conductors.

13. The method of claim 1 , wherein the at least one conducting element comprises at least one optical fiber.

14. The method of claim 1 , wherein the first and/or second polymeric materials comprise filler material.

15. The method of claim 14 , wherein the filler material comprises material having flame retardant and/or smoke suppressing properties.

16. A method of making a communications cable, comprising:

providing at least one conducting element; and

co-extruding first and second polymeric materials around the at least one conducting element to form a dielectric jacket encasing the at least one conducting element, wherein the jacket has a substantially constant cross-sectional configuration along a length of the cable and comprises an inner layer formed from the first polymeric material and an outer layer formed from the second polymeric material, wherein the outer layer has a thickness of between about five and ten thousandths of an inch (0.005″-0.010″) and has an outer surface with a static coefficient of friction of between about 0.04-0.40, wherein the first polymeric material is selected from the group which includes polyolefins, polyamides, polyurethanes and polyvinyl chlorides, and wherein the second polymeric material is selected from the group which includes fluoroethylenepropylene (FEP), ethylenechlorotrifluoroethylene (ECTFE), perfluoroalkoxy polymers (PFA), polytetrafluoroethylene (PTFE), and ethylene tetrafluoroethylene (ETFE).

17. The method of claim 16 , wherein the jacket has a substantially circular cross-sectional configuration.

18. The method of claim 16 , wherein the first polymeric material comprises high density polyethylene (HDPE).

19. The method of claim 16 , wherein the first polymeric material has a first color, and wherein the second polymeric material has a second color different from the first color.

20. The method of claim 16 , wherein the at least one conducting element comprises a plurality of twisted pairs of insulated conductors.

21. The method of claim 16 , wherein the at least one conducting element comprises at least one optical fiber.

22. The method of claim 16 , wherein the first and/or second polymeric materials comprise filler material.

23. The method of claim 22 , wherein the filler material comprises material having flame retardant and/or smoke suppressing properties.

Assignments (14)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS AT REEL/FRAME NO. 49678/0577 Recorded Jan 9, 2026
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: COMMSCOPE NORTH CAROLINA, LLC (F/K/A COMMSCOPE, INC. OF NORTH CAROLINA)
Reel/Frame 074473/0264 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME 049905/0504 Recorded Dec 19, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: ARRIS ENTERPRISES LLC (F/K/A ARRIS ENTERPRISES, INC.); ARRIS TECHNOLOGY, INC.; ARRIS SOLUTIONS, INC.; COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; RUCKUS WIRELESS, LLC (F/K/A RUCKUS WIRELESS, INC.)
Reel/Frame 071477/0255 →
TERM LOAN SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; ARRIS ENTERPRISES LLC; ARRIS TECHNOLOGY, INC.; RUCKUS WIRELESS, INC.; ARRIS SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049905/0504 →
PATENT SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 049678/0577 →
ABL SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; ARRIS ENTERPRISES LLC; ARRIS TECHNOLOGY, INC.; RUCKUS WIRELESS, INC.; ARRIS SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049892/0396 →
RELEASE OF SECURITY INTEREST Recorded Apr 9, 2019
From: JPMORGAN CHASE BANK, N.A.
To: REDWOOD SYSTEMS, INC.; ALLEN TELECOM LLC; ANDREW LLC; COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC
Reel/Frame 049260/0001 →
RELEASE OF SECURITY INTEREST Recorded Apr 9, 2019
From: JPMORGAN CHASE BANK, N.A.
To: REDWOOD SYSTEMS, INC.; ALLEN TELECOM LLC; ANDREW LLC; COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC
Reel/Frame 048840/0001 →
RELEASE OF SECURITY INTEREST PATENTS (RELEASES RF 036201/0283) Recorded Mar 31, 2017
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: ALLEN TELECOM LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE, INC. OF NORTH CAROLINA; REDWOOD SYSTEMS, INC.
Reel/Frame 042126/0434 →
SECURITY INTEREST Recorded Jul 28, 2015
From: ALLEN TELECOM LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE, INC. OF NORTH CAROLINA; REDWOOD SYSTEMS, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 036201/0283 →
SECURITY AGREEMENT Recorded May 4, 2011
From: ALLEN TELECOM LLC, A DELAWARE LLC; ANDREW LLC, A DELAWARE LLC; COMMSCOPE, INC OF NORTH CAROLINA, A NORTH CAROLINA CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 026272/0543 →
SECURITY AGREEMENT Recorded May 3, 2011
From: ALLEN TELECOM LLC, A DELAWARE LLC; ANDREW LLC, A DELAWARE LLC; COMMSCOPE, INC. OF NORTH CAROLINA, A NORTH CAROLINA CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 026276/0363 →
PATENT RELEASE Recorded Feb 3, 2011
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: COMMSCOPE, INC. OF NORTH CAROLINA; ALLEN TELECOM LLC; ANDREW LLC (F/K/A ANDREW CORPORATION)
Reel/Frame 026039/0005 →
PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Apr 15, 2009
From: COMMSCOPE OF NORTH CAROLINA; ANDREW LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 022551/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2009
From: GEMME, CHRISTOPHER PAUL; BOLLINGER, GEORGE W., JR.
To: COMMSCOPE INC. OF NORTH CAROLINA
Reel/Frame 022249/0925 →