IP Library Granted Patent US 7,782,636
Granted Patent B2
US 7,782,636 · App. 12/370,142 · Granted Aug 24, 2010

RV converter with current mode and voltage mode switching

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Quick Facts
Patent No.
US 7,782,636
App. No.
12/370,142
Granted
Aug 24, 2010
Kind
B2
Abstract

A switched mode converter is disclosed that includes mode logic for switching between a voltage mode and a current mode. The converter includes circuitry for sensing current on the primary side of the transformer, load current on the secondary side, and output voltage. When the load current is less than a predetermined value, the output voltage of the voltage mode controller is used to control the duty cycle of a PWM controller. When the load current is greater than a predetermined value, the primary current is used to control the PWM controller. During a light load the converter is voltage controlled and there is no minimum load needed to stabilize the control loop. In a current-mode, the control loop will have a relatively faster transient response and avoid flux imbalance in push-pull topology. The converter provides the advantages of both known voltage controlled and current controlled switched mode converters.

Claims (19)

1. A method: for regulating a voltage from an external power supply, the method comprising the steps of:

(a). selectively connecting the external voltage to a high frequency transformer;

(b). rectifying the output of the high frequency transformer defining an output and an output voltage; and

(c) controlling the connection of said external voltage to said high frequency transformer as a function of the voltage of said output voltage and the load current defining a voltage mode and a current mode; and

(d) switching between said current mode and said voltage mode as a function of the load current at said output.

2. The method as recited in claim 1 , wherein step (d) comprises:

(d) operating in said voltage mode when the load current at said output is less than a predetermined value.

3. The method as recited in claim 1 , wherein step (d) comprises:

(d) operating in said current mode when the load current at said output is greater than a predetermined value.

4. A switched mode converter comprising:

a high frequency transformer configured to be selectively coupled to an external power source, said high frequency transformer defining an output and an output signal;

a rectification circuit coupled to said output of said high frequency transformer and rectifying said output signal to produce a load current for charging a battery coupled to said rectification circuit;

a high frequency switching circuit for selectively connecting said external power source to said high frequency transformer;

a pulse width modulator (PWM) for controlling said high frequency switching circuit;

a voltage mode controller for selectively controlling said PWM;

a current mode controller for selectively controlling said PWM; and

a mode switching device for selectively coupling said voltage mode controller and said current mode controller to said PWM defining a voltage mode and a current mode, wherein said mode switching device is configured to selectively couple said voltage mode controller and said current mode controller to said PWM as a function of said DC load current.

5. The switched mode converter as recited in claim 4 , wherein said switch mode converter operates in said current mode when said load current is greater than a predetermined value.

6. The switched mode converter as recited in claim 4 , wherein said switch mode converter operates in said voltage mode when said load current is less than a predetermined value.

Assignments (10)
SECURITY INTEREST Recorded Apr 19, 2022
From: SCHUMACHER ELECTRIC CORPORATION
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC, AS COLLATERAL AGENT
Reel/Frame 059725/0949 →
RELEASE OF SECURITY INTEREST Recorded Apr 19, 2022
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059726/0910 →
RELEASE OF SECURITY INTEREST Recorded Mar 4, 2022
From: CERBERUS BUSINESS FINANCE AGENCY, LLC
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059319/0294 →
SECURITY AGREEMENT Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: ALTER DOMUS (US) LLC
Reel/Frame 057234/0260 →
SECURITY INTEREST Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 057253/0133 →
NOTICE OF SATISFACTION AND RELEASE OF SECURITY INTEREST Recorded Oct 12, 2020
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 054053/0674 →
RELEASE OF SECURITY INTEREST IN PATENTS AND TRADEMARKS Recorded Oct 5, 2020
From: FIFTH THIRD BANK, NATIONAL ASSOCIATION AS SUCCESSOR IN INTEREST TO MB FINANCIAL BANK, N.A. AND COLE TAYLOR BANK
To: SCHUMACHER ELECTRIC, INC.
Reel/Frame 053981/0475 →
PATENT SECURITY AGREEMENT Recorded Oct 2, 2020
From: SCHUMACHER ELECTRIC CORPORATION
To: CERBERUS BUSINESS FINANCE AGENCY, LLC AS COLLATERAL AGENT
Reel/Frame 054271/0225 →
SECURITY INTEREST Recorded Jul 14, 2020
From: SCHUMACHER ELECTRIC, INC.
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION, SUCCESSOR IN INTERSET TO MB FINANCIAL BANK, N.A., SUCCESSOR TO COLE TAYLOR BANK
Reel/Frame 053210/0430 →
SECURITY AGREEMENT Recorded Oct 4, 2013
From: SCHUMACHER ELECTRIC INC
To: COLE TAYLOR BANK
Reel/Frame 031344/0917 →