IP Library Granted Patent US 9,225,285
Granted Patent B2
US 9,225,285 · App. 12/371,315 · Granted Dec 29, 2015

Photovoltaic installation with automatic disconnect device

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Quick Facts
Patent No.
US 9,225,285
App. No.
12/371,315
Granted
Dec 29, 2015
Kind
B2
Abstract

A PV installation comprises a PV array, an electrical interface connecting a utility power source to an electrical load, and a DC to AC inverter. A first set of wiring electrically connects the PV array to the inverter through a disconnect device and a second set of wiring electrically connects the inverter to the electrical interface. A control mechanism connects the disconnect device to the electrical interface so that when power from the electrical interface is removed, the PV array is electrically disconnected from the inverter. The disconnect device may be a remote disconnect device located at a position at or near the PV array, such as in the space beneath a roof supporting the PV array. A method electrically disconnects a PV array from electrical wiring at a site.

Claims (37)

1. A photovoltaic (PV) installation at a site comprising:

a PV array comprising PV panels;

an electrical interface connecting a utility power source to an electrical load at the site;

a DC to AC inverter;

a first set of wiring electrically connecting the PV array to a switch;

a second set of wiring electrically connecting the DC to AC inverter to the electrical interface; and

a remote disconnect device external to the electrical interface, the DC to AC inverter, and the PV array, the remote disconnect device being located between the PV array and the DC to AC inverter, the remote disconnect device comprising the switch, the switch having a first position that electrically connects the first set of wiring to the DC to AC inverter and a second position that electrically connects at least one wiring in the first set of wiring directly to a resistor that connects the PV array to ground, the remote disconnect device being configured to sense a control signal and to disconnect the PV array from the DC to AC inverter at a level of the control signal indicative of removal of power from the electrical interface by placing the switch in the second position.

2. The installation according to claim 1 , wherein the remote disconnect device is at a location at or near the PV array.

3. The installation according to claim 2 , wherein:

the site comprises a building having a roof and a space directly beneath the roof;

the PV array is mounted to the roof; and

the remote disconnect device is mounted in said space.

4. The installation according to claim 1 , wherein the electrical interface comprises a main disconnect by which power from the utility power source can be removed from the electrical interface.

5. The installation according to claim 1 , wherein the switch comprises a semiconductor switching device.

6. A photovoltaic (PV) installation at a site comprising:

a PV array comprising PV panels;

an electrical interface connecting an external power source to an electrical load at the site;

a DC to AC inverter;

a disconnect device having a signal line input, a power line input, and a power line output, the disconnect device comprising a switch having a first position that connects the PV array to the DC to AC inverter and a second position that connects the PV array directly to a resistor that connects the PV array to ground, the disconnect device being configured to receive a control signal from the signal line input, the disconnect device being configured to break electrical connection between the power line input and the power line output at a first level of the control signal by placing the switch in the second position, the disconnect device being configured to connect the power line input to the power line output at a second level of the control signal by placing the switch in the first position;

a first set of wiring electrically connecting the PV array to the power line input;

a second set of wiring electrically connecting the DC to AC inverter to the electrical interface; and

a power source monitor having an input electrically coupled to the electrical interface and an output, the power source monitor being configured to sense external power at the electrical interface, the output electrically coupled to the signal line input of the disconnect device, the power source monitor being configured to automatically generate the control signal to be at the first level when the external power is removed from the electrical interface, the power source monitor being configured to automatically generate the control signal to be at the second level at said output when the external power is present at the electrical interface;

whereby the PV array is automatically electrically disconnected from the DC to AC inverter upon removal of external power source power from the electrical interface.

7. The installation according to claim 6 , wherein the disconnect device is a remote disconnect device at a location at or near the PV array.

8. The installation according to claim 7 , wherein:

the site comprises a building having a roof and a space directly beneath the roof;

the PV array is mounted to the roof; and

the remote disconnect device is mounted in said space.

9. The installation according to claim 6 , wherein the electrical interface comprises a main disconnect by which the external power can be removed from the electrical interface.

10. The installation according to claim 6 , wherein the switch comprises a semiconductor switching device.

11. A photovoltaic (PV) installation at a site comprising:

a PV array comprising PV panels;

an electrical interface connecting an external power source to an electrical load at the site;

a DC to AC inverter;

a first set of wiring electrically connecting the PV array to the DC to AC inverter;

a second set of wiring electrically connecting the DC to AC inverter to the electrical interface; and

disconnect means for automatically electrically disconnecting the PV array from the DC to AC inverter when a level of a control signal indicates removal of external power source power from the electrical interface, the disconnect means comprising a switch having a first position that connects the PV array to the DC to AC inverter and a second position that connects the PV array directly to a resistor that connects the PV array to ground.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2025
From: SUNPOWER CORPORATION; SUNPOWER CORPORATION, SYSTEMS
To: UNIRAC, INC.
Reel/Frame 071302/0904 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2025
From: SUNPOWER CORPORATION,
To: UNIRAC, INC.
Reel/Frame 070704/0860 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Feb 14, 2024
From: SUNPOWER CORPORATION
To: GLAS AMERICAS LLC, AS COLLATERAL AGENT
Reel/Frame 066598/0964 →
SECURITY INTEREST Recorded Sep 13, 2022
From: SUNPOWER CORPORATION
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 061422/0566 →