Processing of biomass-derived oxygenates with particles comprising a coke deposit
View Patent ↗A method is disclosed for producing a mixture of CO and H 2 (syn-gas). The method comprises contacting particles containing a coke deposit with oxygenated molecules derived from biomass. In a preferred embodiment the particles are catalyst particles. The method may be carried out in the regenerator of a conventional fluid catalytic cracking (FCC) unit.
1. A method of producing a gaseous mixture comprising CO and H 2 , said method comprising:
a) introducing particles containing coke deposits into a vessel; and
b) contacting said particles containing coke deposits with biomass-derived oxygenated molecules inside said vessel.
2. The method of claim 1 wherein the particles containing coke deposits are catalyst particles.
3. The method of claim 1 wherein step a) is preceded by a step of contacting said particles with a primary biomass derivative, wherein coke deposits are formed onto catalyst particles.
4. The method of claim 1 wherein the biomass-derived oxygenated molecules comprise cellulose or a cellulose derivative.
5. The method of claim 1 wherein the biomass-derived oxygenated molecules comprise lignin or a lignin-derived product.
6. The method of claim 1 wherein the biomass-derived oxygenated molecules comprise a bio-oil formed from biomass by fast pyrolysis or liquefaction.
7. The method of claim 1 wherein the biomass-derived oxygenated molecules comprise triglycerides or triglycerides-derived products.
8. The method of claim 1 wherein the biomass-derived oxygenated molecules comprise polysaccharides or derivates of polysaccharides.
9. The method of claim 1 wherein the biomass-derived oxygenated molecules comprise monosaccharides.
10. The method of claim 1 wherein the biomass-derived oxygenated molecules comprise glycerol or alkyl-esters of glycerol.
11. The method of claim 1 wherein the biomass-derived oxygenated molecules comprise dehydration products of carbohydrates.
12. The method of claim 2 wherein the step of contacting catalyst particles containing coke deposits with biomass-derived oxygenated molecules further comprises injection of steam.
13. The method of claim 2 wherein the step of contacting catalyst particles containing coke deposits with biomass-derived oxygenated molecules further comprises injection of CO 2 .
14. The method of claim 2 wherein the catalyst particles comprise a refractory oxide or a zeolite.
15. The method of claim 14 wherein the catalyst particles further comprise from 0.01 to 10 wt % of a metal in its metallic form or in the form of an oxide, a salt, or an organometallic compound.
16. The method of claim 15 wherein the metal is selected from the group consisting of nickel, palladium, platinum, ruthenium, rhodium, iridium, cobalt, iron, osmium, and mixtures thereof.
17. The method of claim 15 wherein the metal is selected from the group consisting of Li, Na, K, Sr, V, Ta, Mo, Re, Fe, Co, Ni, Sn, and Bi and mixtures thereof.
18. The method of claim 15 wherein the metal is selected from the group consisting of Group IIB metals, Group VIIb metals, and mixtures thereof.
19. The method of claim 2 wherein the step of contacting the catalyst particles containing coke deposits with biomass-derived oxygenated molecules is carried out in a reactor having a first region having a high steam level, a high CO 2 level and a low oxygen level, and a second region having a low steam level, a low CO 2 level and a high oxygen level, wherein the biomass-derived oxygenated molecules are introduced in said first region.
20. The method according to claim 1 , wherein coke is deposited onto said particles in a separate vessel to thereby form said particles containing coke deposits.
21. A method of producing a gaseous mixture comprising CO and H 2 , said method comprising the step of contacting particles containing coke deposits with biomass-derived oxygenated molecules, wherein the particles containing coke deposits are catalyst particles, wherein the step of contacting catalyst particles containing coke deposits with biomass-derived oxygenated molecules is carried out in two separate reactors in series, wherein steam and/or CO 2 are injected into the first reactor, and air is injected into the second reactor.
22. A method for the production of a gaseous mixture comprising CO and H 2 , said method comprising:
a) contacting initial catalyst particles with a feedstock in a reactor vessel under conditions sufficient to cause catalytic cracking of said feedstock and formation of coke on said catalyst particles, thereby producing a cracked product and coked catalyst particles; and
b) contacting said coked catalyst particles with biomass-derived oxygenates in a regenerator vessel under conditions sufficient to remove at least a portion of the coke from said coked catalyst particles and produce CO and H 2 , thereby producing regenerated catalyst particles and said gaseous mixture comprising CO and H 2 .
23. The method according to claim 22 , wherein said feedstock comprises biomass or a biomass derivative.
24. The method according to claim 22 , wherein said feedstock comprises petroleum-derived hydrocarbons.
25. The method according to claim 22 , further comprising introducing bio-oil comprising said biomass-derived oxygenates into said regenerator vessel during at least a portion of step b).
26. The method according to claim 22 , further comprising introducing water and/or CO 2 into said regenerator vessel during at least a portion of step b).