IP Library Granted Patent US 8,980,116
Granted Patent B2
US 8,980,116 · App. 12/374,127 · Granted Mar 17, 2015

Ferrite sintered magnet

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Quick Facts
Patent No.
US 8,980,116
App. No.
12/374,127
Granted
Mar 17, 2015
Kind
B2
Abstract

A sintered ferrite magnet having a ferrite phase with a hexagonal structure as the main phase, wherein the composition of the metal elements composing the main phase is represented by the following general formula (1): R x Ca m A 1−x−m (Fe 12−y M y ) z :   (1), x, m, y and z in formula (1) satisfying all of the conditions represented by the following formulas (2)-(6): 0.2≦ x ≦0.5:   (2) 0.13≦ m ≦0.41:   (3) 0.7 x−m≦ 0.15:   (4) 0.18≦ yz ≦0.31:   (5) 9.6≦12 z ≦11.8:   (6), and wherein the density of the sintered ferrite magnet is at least 5.05 g/cm 3 , and the crystal grains of the sintered ferrite magnet satisfy all of the conditions represented by the following formulas (7) and (8), where L μm is the average for the maximum value and S μm is the average for the minimum value among the diameters passing through the center of gravity of each grains in the crystal cross-section parallel to the c-axis direction of hexagonal structures. L ≦0.95:   (7) 1.8≦ L/S ≦2.5:   (8).

Claims (15)

1. A sintered ferrite magnet having a ferrite phase with a hexagonal structure as the main phase,

wherein the composition of the metal elements composing the main phase is represented by the following general formula (1):

R x Ca m A 1−x−m (Fe 12−y M y ) z :   (1)

wherein R represents at least one element selected from the group consisting of La, Ce, Pr, Nd and Sm and including La as an essential component, A represents Sr and/or Ba, and M represents at least one element selected from the group consisting of Co, Zn, Ni, Mn, Al and Cr and including Co as an essential component,

x, m, y and z in formula (1) satisfying all of the conditions represented by the following formulas (2), (3), (4), (5) and (6):

0.2≦ x ≦0.5:   (2)

0.13≦ m ≦0.41:   (3)

0.7 x−m ≦0.15:   (4)

0.18≦ yz ≦0.31:   (5)

9.6≦12 z ≦11.8:   (6),

wherein the density of the sintered ferrite magnet is at least 5.05 g/cm 3 , and

the crystal grains of the sintered ferrite magnet satisfy all of the conditions represented by the following formulas (7) and (8), where L μm is the average for the maximum value and S μm is the average for the minimum value among the diameters passing through the center of gravity of each grains in the crystal cross-section parallel to the c-axis direction of hexagonal structures,

L≦ 0.95:   (7)

1.8≦ L/S≦ 2.5:   (8).

2. The sintered ferrite magnet according to claim 1 , wherein the sintered ferrite magnet is formed from a finely milled material having a mean particle size of 0.1-0.3μm.

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 12, 2013
From: TDK CORPORATION
To: TDK CORPORATION
Reel/Frame 030651/0687 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2009
From: YANAGIDA, SHIGEKI; ITO, NOBORU; ABURAKAWA, YUUKI; MORI, NAOKI; MINACHI, YOSHIHIKO
To: TDK CORPORATION
Reel/Frame 022120/0459 →