IP Library Granted Patent US 7,897,707
Granted Patent B2
US 7,897,707 · App. 12/374,388 · Granted Mar 1, 2011

Catalyst activators, processes for making same, and use thereof in catalysts and polymerization of olefins

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,897,707
App. No.
12/374,388
Granted
Mar 1, 2011
Kind
B2
Abstract

A composition useful for activating catalysts for olefin polymerization is provided. The composition is derived from at least: carrier; organoaluminoxy compound; N,N-dimethylaniline and pentaflurophenol in amounts such that them are at least two equivalents of pentafluorophenol per equivalent of the N,N-dimethylaniline.

Claims (33)

1. A composition derived from at least:

a) a carrier;

b) an organoaluminoxy compound; and

c) N,N-dimethylaniline and pentafluorophenol in amounts such that there are at least two equivalents of pentafluorophenol per equivalent of the N,N-dimethylaniline.

2. The composition of claim 1 , wherein the carrier comprises an inorganic oxide.

3. The composition of claim 2 , wherein the inorganic oxide has a micro pore volume of not less than about 0.3 ml/g and an average particle diameter of about 10 micrometers to about 500 micrometers.

4. The composition of claim 2 wherein the inorganic oxide comprises silica, alumina, silica-alumina, magnesia, titania, zirconia, or clays.

5. The composition of claim 2 wherein the inorganic oxide comprises silica.

6. The composition of claim 1 wherein the organoaluminoxane comprises methylaluminoxane, ethylaluminoxane, n-propylaluminoxane, iso-propylaluminoxane, n-butylaluminoxane, iso-butylaluminoxane, sec-butylaluminoxane, n-pentylaluminoxane, n-hexylaluminoxane, n-heptylaluminoxane, or n-octylaluminoxane.

7. The composition of claim 1 , wherein the composition is suitable for activating an alkylated transition metal component by protonatation.

8. A catalyst for olefin polymerization, wherein the catalyst comprises a composition according to claim 1 and an alkylated transition metal component.

9. A method of preparing a composition comprising combining at least:

a) a carrier;

b) an organoaluminoxy compound; and

c) N,N-dimethylaniline and pentafluorophenol in amounts such that there are at least two equivalents of pentafluorophenol per equivalent of the N,N-dimethylaniline.

10. The method of claim 9 wherein the carrier, the organoaluminoxy compound, the N,N-dimethylaniline, and the pentafluorophenol are combined in amounts sufficient and under conditions sufficient such that the composition is suitable for activating an alkylated transition metal component by protonation.

11. A method of preparing a catalyst for olefin polymerization, comprising combining an alkylated transition metal component with a composition derived from at least a carrier; an organoaluminoxy compound; N,N-dimethylaniline; and at least 2 equivalents of pentafluorophenol per equivalent of the N,N-dimethylaniline.

12. A method of polymerizing a monomer comprising combining a catalyst according to claim 8 and the monomer.

13. A method of polymerizing a monomer comprising combining a composition according to claim 1 , an alkylated transition metal component, and the monomer.

14. A composition derived from at least:

a) a carrier;

b) an organoaluminoxy compound;

c) an ionic compound having at least one active proton; and

d) a Lewis base.

15. The composition of claim 14 wherein the ionic compound having at least one active proton is derived from N,N-dimethylaniline and at least two (2) equivalents of pentafluorophenol per equivalent of the N,N-dimethylaniline.

16. A composition derived from at least:

a) a carrier;

b) an organoaluminoxy compound; and

c) an ionic compound having at least one active proton, which is derived from N,N-dimethylaniline and pentafluorophenol.

17. A method of preparing a composition comprising combining at least:

a) a carrier;

b) an organoaluminoxy compound; and

c) an ionic compound having at least one active proton, which is derived from N,N-dimethylaniline and pentafluorophenol.

Assignments (8)
RELEASE OF SECURITY INTEREST SUPPLEMENT NO. 1, RECORDED AT REEL/FRAME 063237/0252 Recorded Feb 2, 2026
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: W. R. GRACE & CO.-CONN.
Reel/Frame 074612/0939 →
NOTES SECURITY INTEREST Recorded Jan 29, 2026
From: W. R. GRACE & CO.-CONN.; ADVANCED REFINING TECHNOLOGIES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 074532/0229 →
SECURITY AGREEMENT (NOTES) Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 072520/0653 →
SECURITY INTEREST Recorded Apr 2, 2023
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 063237/0252 →
SECURITY INTEREST Recorded Apr 2, 2023
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 063237/0262 →
SECURITY INTEREST Recorded Feb 17, 2023
From: W.R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 062792/0510 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2018
From: ALBEMARLE CORPORATION
To: W. R. GRACE & CO-CONN.
Reel/Frame 045946/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2009
From: LUO, LUBIN; WANG, ZHIKE; DIEFENBACH, STEVEN P.
To: ALBEMARLE CORPORATION
Reel/Frame 023517/0500 →